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        Compilation of load spectrum of machining center spindle and application in fatigue life prediction

        Guofa Li,Shengxu Wang,Jialong He,Kai Wu,Chuanyang Zhou 대한기계학회 2019 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.33 No.4

        The load spectrum of machining center (MC) is the data basis for fatigue life prediction. A novel compiling method of dynamic cutting load spectrum of MC spindle is proposed, and then applied to the fatigue life prediction. Typical process parameters were determined based on the data collected in the user field by establishing the characteristic load distribution, and dynamic cutting load was measured using the load test platform. Mean-frequency and amplitude-frequency matrices of the load were obtained by the rainflow counting method, and mixture Weibull distribution (MWD) was used to establish the mean and amplitude distribution. Thus, the two-dimensional dynamic cutting load spectrum of spindle was compiled. The eight-level program load spectrum was established, and then applied to the spindle fatigue life prediction. The accuracy of load spectrum is improved because of the MWD, instead of single distribution, and the complete load spectrum compilation process also improves the life prediction accuracy.

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        The effect of blast-induced vibration on the stability of underground water-sealed gas storage caverns

        Yuchun Zhou,Li Wu,Jialong Li,Qing Yuan 한국자원공학회 2018 Geosystem engineering Vol.21 No.6

        Underground water-sealed gas storage caverns have become the primary method for strategic storage of LPG. Previous studies of excavation blasting effects on large-scale underground water-sealed gas storage caverns are rare at home and abroad. In this paper, the blasting excavation for underground water-sealed propane storage caverns in Yantai was introduced and field tests of blasting vibration were carried out. Field test data showed that the horizontal radial velocity had a major controlling effect in the blasting vibration and frequencies would not cause the vibration velocity concentration effects. In terms of the influence of blasting vibration on adjacent caverns, the dynamic finite element model in LS-DYNA soft was established, whose reliability was verified by field test data. The numerical results indicated the near-blasting side was primary zone for the structural failure and tensile failure tended to occur in the middle of the curved wall on the near-blasting side. Meanwhile, the safety criterions for adjacent caverns based on stress wave theory and according to statistic relationship between peak effective tensile stress and peak particle velocities were obtained, respectively. Finally, with Safety Regulations for Blasting in China (GB6722-2014) taken into account, a final safety criterion was proposed.

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        Numerical study on CMT boron replenishment strategy for an AP1000 nuclear power unit

        Hong Wang,Miao Zhang,Jialong Li,Junpeng Wang 한국원자력학회 2022 Nuclear Engineering and Technology Vol.54 No.6

        The passive safety system is adopted in an AP1000 nuclear power unit to improve the operation safety ofthe whole unit. However, due to boron diffusion and periodic sampling, boron dilution occurs in the coremakeup tank. The boron replenishment process in the core makeup tank is essential and becomesparticularly important. Based on the validated models, this article numerically investigates the influenceof the replenishment flow rate and the position on the boron distribution in the core makeup tank. Thethermal fatigue phenomenon of the “T” connection caused by replenishment is analyzed. Finally, thereplenishment strategy is proposed to benefit both boron mixing in the core makeup tank and eliminating the thermal fatigue of the “T” connection

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        Study on the transient coupling of flow characteristics and heat transfer for a reciprocating piston oil-injection cooling

        Hongwang Du,Hancong Xu,Jialong Li,Zhanpeng Zhou 대한기계학회 2023 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.37 No.11

        The thermal load in the piston head is becoming heavy with the application of supercharging technology. This makes the piston cooling become more challenging to ensure the reliability of the piston. In this study, an oil-injection cooling process in a medium-speed Vtype diesel engine is numerically investigated. The simulations are performed for the direct coupling of the piston head structure and the two-phase flow in the cooling gallery. The effect of the flow pattern on heat transfer characteristics during the whole process is discussed. The results reveal a series of the flow characteristics including thrown flow, interrupted flow, wall impingement, oil oscillating and sedimentation during the reciprocating movement of the piston and the flow characteristics become more obvious with the increase of the engine speed, but the cooling oil is more widely distributed in the oil gallery due to more intense oscillation. After multi-cycle calculations, the flow characteristics of the cooling oil and the heat transfer characteristics of the piston both have a certain periodicity.

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