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      • Colossal grain growth yields single-crystal metal foils by contact-free annealing

        Jin, Sunghwan,Huang, Ming,Kwon, Youngwoo,Zhang, Leining,Li, Bao-Wen,Oh, Sangjun,Dong, Jichen,Luo, Da,Biswal, Mandakini,Cunning, Benjamin V.,Bakharev, Pavel V.,Moon, Inyong,Yoo, Won Jong,Camacho-Mojica American Association for the Advancement of Scienc 2018 Science Vol.362 No.6418

        <P><B>Turning many into one</B></P><P>Single-crystal metal foils are valuable for their surface properties that allow for synthesis of materials like graphene. Jin <I>et al.</I> present a strategy for creating colossal single-crystal metal foils called “contact-free annealing” (see the Perspective by Rollett). The method relies on hanging and heating commercially available, inexpensive, cold-rolled metal foils. Almost as if by magic, the polycrystalline grains rotate and anneal into a large single-crystal sheet with a specific crystal orientation. The strategy allows for the creation of much larger and much cheaper single-crystal metal foils.</P><P><I>Science</I>, this issue p. 1021; see also p. 996</P><P>Single-crystal metals have distinctive properties owing to the absence of grain boundaries and strong anisotropy. Commercial single-crystal metals are usually synthesized by bulk crystal growth or by deposition of thin films onto substrates, and they are expensive and small. We prepared extremely large single-crystal metal foils by “contact-free annealing” from commercial polycrystalline foils. The colossal grain growth (up to 32 square centimeters) is achieved by minimizing contact stresses, resulting in a preferred in-plane and out-of-plane crystal orientation, and is driven by surface energy minimization during the rotation of the crystal lattice followed by “consumption” of neighboring grains. Industrial-scale production of single-crystal metal foils is possible as a result of this discovery.</P>

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