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      • KCI등재

        A Voltage-fed Single-stage PFC Full-bridge Converter with Asymmetric Phase-shifted Control for Battery Chargers

        Qinsong Qian,Weifeng Sun,Taizhi Zhang,Shengli Lu 전력전자학회 2017 JOURNAL OF POWER ELECTRONICS Vol.17 No.1

        A novel voltage-fed single-stage power factor correction (PFC) full-bridge converter based on asymmetric phase-shifted control for battery chargers is proposed in this paper. The attractive feature of the proposed converter is that it can operate in a wide output voltage range without an output low-frequency ripple, which is indispensable in battery charger applications. Meanwhile, the converter can maintain a high power factor and a controllable dc bus voltage over a wide output voltage range. In this paper, the realization of PFC and the operation principle of asymmetric phase-shifted control are given. A small-signal analysis of the proposed single-stage power factor correction (PFC) full-bridge converter is performed. Experimental results obtained from a 1kW experimental prototype are given to validate the feasibility of the proposed converter. The PF is higher than 0.97 over the entire output voltage range with the proposed control strategy.

      • KCI등재

        Digital Implementation of Optimal Phase Calculation for Buck-Boost LLC Converters

        Qinsong Qian,Bowen Ren,Qi Liu,Chengwang Zhan,Weifeng Sun 전력전자학회 2019 JOURNAL OF POWER ELECTRONICS Vol.19 No.6

        Buck-Boost LLC (BBLLC) converters based on a PWM + phase control strategy are good candidates for high efficiency, high power density and wide input range applications. Nevertheless, they suffer from large computational complexity when it comes to calculating the optimal phase for ZVS of all the switches. In this paper, a method is proposed for a microcontroller unit (MCU) to calculate the optimal phase quickly and accurately. Firstly, a 2-D lookup table of the phase is established with an index of the input voltage and output current. Then, a bilinear interpolation method is applied to improve the accuracy. Meanwhile, simplification of the phase equation is presented to reduce the computational complexity. When compared with conventional curve-fitting and LUT methods, the proposed method makes the best tradeoff among the accuracy of the optimal phase, the computation time and the memory consumption of the MCU. Finally, A 350V-420V input, 24V/30A output experimental prototype is built to verify the proposed method. The efficiency can be improved by 1% when compared with the LUT method, and the computation time can be reduced by 13.5% when compared with the curve-fitting method.

      • SCIESCOPUSKCI등재

        A Voltage-fed Single-stage PFC Full-bridge Converter with Asymmetric Phase-shifted Control for Battery Chargers

        Qian, Qinsong,Sun, Weifeng,Zhang, Taizhi,Lu, Shengli The Korean Institute of Power Electronics 2017 JOURNAL OF POWER ELECTRONICS Vol.17 No.1

        A novel voltage-fed single-stage power factor correction (PFC) full-bridge converter based on asymmetric phase-shifted control for battery chargers is proposed in this paper. The attractive feature of the proposed converter is that it can operate in a wide output voltage range without an output low-frequency ripple, which is indispensable in battery charger applications. Meanwhile, the converter can maintain a high power factor and a controllable dc bus voltage over a wide output voltage range. In this paper, the realization of PFC and the operation principle of asymmetric phase-shifted control are given. A small-signal analysis of the proposed single-stage power factor correction (PFC) full-bridge converter is performed. Experimental results obtained from a 1kW experimental prototype are given to validate the feasibility of the proposed converter. The PF is higher than 0.97 over the entire output voltage range with the proposed control strategy.

      • SCIESCOPUSKCI등재

        Digital Implementation of Optimal Phase Calculation for Buck-Boost LLC Converters

        Qian, Qinsong,Ren, Bowen,Liu, Qi,Zhan, Chengwang,Sun, Weifeng The Korean Institute of Power Electronics 2019 JOURNAL OF POWER ELECTRONICS Vol.19 No.6

        Buck-Boost LLC (BBLLC) converters based on a PWM + phase control strategy are good candidates for high efficiency, high power density and wide input range applications. Nevertheless, they suffer from large computational complexity when it comes to calculating the optimal phase for ZVS of all the switches. In this paper, a method is proposed for a microcontroller unit (MCU) to calculate the optimal phase quickly and accurately. Firstly, a 2-D lookup table of the phase is established with an index of the input voltage and output current. Then, a bilinear interpolation method is applied to improve the accuracy. Meanwhile, simplification of the phase equation is presented to reduce the computational complexity. When compared with conventional curve-fitting and LUT methods, the proposed method makes the best tradeoff among the accuracy of the optimal phase, the computation time and the memory consumption of the MCU. Finally, A 350V-420V input, 24V/30A output experimental prototype is built to verify the proposed method. The efficiency can be improved by 1% when compared with the LUT method, and the computation time can be reduced by 13.5% when compared with the curve-fitting method.

      • KCI등재

        Phase-Shift Triple Full-Bridge ZVZCS Converter with All Soft Switched Devices

        Junjie Zhu,Qinsong Qian,Shengli Lu,Weifeng Sun 전력전자학회 2019 JOURNAL OF POWER ELECTRONICS Vol.19 No.6

        This paper proposes a Phase-Shift Triple Full-Bridge (PSTB) Zero-Voltage Zero-Current-Switching (ZVZCS) converter with a high switching frequency and high efficiency. In the proposed converter, all three bridge legs are shared leading-legs, and all three transformers work in the Discontinuous Conduction Mode (DCM). Thus, all of the switches and diodes in the PSTB ZVZCS can be soft switched. Moreover, since all of the transformers can pass energy from the primary-side to the secondary- side when their primary-side currents are not zero, there is no circulating current. As a result, the PSTB ZVZCS converter can achieve a high efficiency at high operating frequencies. A theoretical analysis and the characteristics of the proposed converter are presented and verified on a 1MHz 200~300V/24V 1.2kW hardware prototype. The proposed converter can reach a peak efficiency of 96.6%.

      • KCI등재

        A GAPSO-Enhanced Extreme Learning Machine Method for Tool Wear Estimation in Milling Processes Based on Vibration Signals

        Zhi Lei,Qinsong Zhu,Yuqing Zhou,Bintao Sun,Weifang Sun,Xiaoming Pan 한국정밀공학회 2021 International Journal of Precision Engineering and Vol.8 No.3

        Tools are the most vulnerable components in milling processes conducted using numerical control milling machines, and their wear condition directly influences work-product quality and operational safety. As such, tool wear estimation is an essential component of NC milling operations. This study addresses this issue by proposing an extreme learning machine (ELM) method enhanced by a hybrid genetic algorithm and particle swarm optimization (GAPSO) approach for conducting tool wear estimation based on workpiece vibration signals. Here, a few feature parameters in the time, frequency, and time–frequency (Ensemble empirical mode decomposition, EEMD) domains of the workpiece vibration signals are extracted as the input of the ELM model. Then, the initialized weights and thresholds of the ELM model are optimized based on the GAPSO approach with training dataset. Finally, tool wear is estimated using the optimized ELM model with testing dataset. The effectiveness of the proposed method is verified by its application to vibration signals collected from two milling tool wear experiments (an open-access benchmark dataset and a milling tool wear experiment) by comparison to the ELM, GA-ELM, and PSO-ELM methods. The results indicate that the estimation accuracy and optimization efficiency of the proposed method outperforms that of other three methods.

      • KCI등재

        A High-efficiency Method to Suppress Transformer Core Imbalance in Digitally Controlled Phase-shifted Full-bridge Converter

        Juzheng Yu,Qinsong Qian,Weifeng Sun,Taizhi Zhang,Shengli Lu 전력전자학회 2016 JOURNAL OF POWER ELECTRONICS Vol.16 No.3

        A high-efficiency method is proposed to suppress magnetic core imbalance in phase-shifted full-bridge (PSFB) converters. Compared with conventional solutions, such as controlling peak current mode (PCM) or adding DC blocking capacitance, the proposed method has several advantages, such as lower power loss and smaller size, because the additional current sensor or blocking capacitor is removed. A time domain model of the secondary side is built to analyze the relationship between transformer core imbalance and cathode voltage of secondary side rectifiers. An approximate control algorithm is designed to achieve asymmetric phase control, which reduces the effects of imbalance. A 60 V/15 A prototype is built to verify the proposed method. Experimental results show that the numerical difference of primary side peak currents between two adjacent cycles is suppressed from 2 A to approximately 0 A. Meanwhile, compared with the PCM solution, the efficiency of the PSFB converter is slightly improved from 93% to 93.2%.

      • KCI등재

        Automatic resonant frequency tracking for DCX‑LLC based on magnetizing current cancellation

        Cheng Gu,Qinsong Qian,Dalin Xu,Tianhao Tan 전력전자학회 2024 JOURNAL OF POWER ELECTRONICS Vol.24 No.1

        The LLC resonant converter has been widely used as a DC-DC transformer (DCX) to provide a semi-regulated or unregulated bus voltage. However, due to circuit parameter variations, the switching frequency is usually different from the designed resonant frequency, which results in converter efficiency degradation. To achieve the highest efficiency under different scenarios, a novel primary-side regulation (PSR) scheme for LLCs based on magnetizing current cancellation is presented. The transformer magnetizing current component on the sampling resistor can be offset by the compensating current, which is generated by the auxiliary winding and the added compensating inductor. The effect of magnetizing current in the sampled primary resonant current can be effectively eliminated. Thus, the output current can be accurately estimated on the primary side of the LLC resonant converter. Finally, a prototype of a 20-60 V LLC is constructed to validate the theoretical analysis. In the experiment section, various scenarios are tested to assess the efficacy of the solution. It is shown that the LLC converter can always realize resonant frequency tracking with the highest transmission efficiency.

      • KCI등재

        Novel central‑tapped planar transformer structure with natural current‑sharing for LLC resonant converters

        Cheng Gu,Qinsong Qian,Dalin Xu,Tianhao Tan 전력전자학회 2023 JOURNAL OF POWER ELECTRONICS Vol.23 No.9

        Planar transformers have been widely used in isolated power supplies. However, with a large current density, the parallel windings usually cannot share the current evenly. This uneven current-sharing may cause additional winding losses, and damage the performance of the power converter. In this paper, a novel central-tapped planar transformer structure is proposed. Regardless of whether it is in the first half cycle or the second half cycle, the proposed twelve-layer transformer can be simplified as four three-layer transformers connected in parallel. Moreover, there is a “shielding layer” between adjacent three-layer transformers. In addition, the proposed transformer structure is optimized with a symmetrical layer arrangement, and the skin effect and proximity effect can be further reduced. Simulation and experimental tests indicate that the optimized planar transformer can stably provide 476.1 W of output power at a frequency of 1.25 MHz. The peak efficiency of the optimized transformer is up to 99.2%, and there is no obvious hot spot on the PCB board. It is noteworthy that the temperature difference in the secondary windings is less than 5 °C, which means the current-sharing in the secondary windings works well.

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