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세라믹스 분말 가압 성형 공정 변수 설계(1부: 유한요소 해석)
정상철,금영탁,Jung S. C.,Keum Y. T. 한국결정성장학회 2005 한국결정성장학회지 Vol.15 No.1
세라믹 분말 가압 성형 공정을 전산모사 하고 패킹의 임의성과 입자 배열의 효과를 평가하기 위해서 유사한 임의 다중 입자 배열을 사용하여 2차원 막대 배열 가압 성형 모델을 도입하였다. 3개의 Al₂O₃ 입자와 3개의 Al 입자를 가지고 기공과 관련된 가압 성형 공정을 균질화 탄성계수를 사용하여 외연적 유한요소 해석하였다. 해석 결과는 이전 해석 결과 및 실험 결과와 비교하였다. 마지막으로, 분말 입자의 마찰계수와 상대밀도의 관계를 얻기 위한 해석이 수행되었다. In order to simulate the powder compaction process and to assess the effects of packing randomness and particle arrangement 2-dimensional model of rod array compaction using quasi-random multiparticle array is introduced. The elastic modulus of porous ceramics is computed by the homogenization method. With 3 Al₂O₃ and 3 Al particles the compaction processes associated with the porosities are simulated by the explicit finite element method, based on the elastic modulus found by the homogenization method. The simulation results are compared with both previous analytical ones and experimental measurements. Finally, in order to find the relationship between the friction coefficient of powder particles and the relative density, the sensitivity analysis is performed.
금영탁,정상철,전종훈,Keum Y.T.,Jung S.C.,Jean J.H. 한국결정성장학회 2006 韓國結晶成長學會誌 Vol.16 No.1
본 2부의 연구에서는 스파크 플라스마 소결의 온도분포, 상대밀도, 입자성장을 해석 하기 위하여 1부 연구의 시뮬레이션 이론을 바탕으로 스파크 플라스마 소결공정을 유한요소법(FEM)과 몬테카를로법(MCM)으로 전산모사하고 실험치와 비교한다. 전산모사를 통하여 소결체의 소결온도가 높을수록 입자성장이 커지고 밀도가 높아져 기계적 성질이 향상되고, 고상 소결에서 몬테카르로 단계가 증가할 수록 기공의 감소와 입자크기의 증대함을 보여 준다. In this Part 2, the grain growth processes of $Al_2O_3$ ceramics is numerically simulated using Monte Carlo method (MCM) and finite element method (FEM) and the pore sizes are analyzed. As the green ceramics whose thermal conductivities in high temperatures are generally low are sintered by the plasma heat and are rapidly cooled, the grain growth of the sintered body in the center is different from that in the outer. Also, even in the same sintering temperature, the pore size differs according to the pressing pressure. In order to prove the difference, the temperature distribution of the sintered body was analyzed using the finite element method and then the grain growth process associated with pressing pressures and relative densities was simulated using Monte Carlo method.
논문 : 노외기계시스템공학 ; 바이오디젤의 농용트랙터 적응성 검토
김영중 ( Y. J. Kim ),박석호 ( S. H. Park ),김충길 ( C. K. Kim ),임동혁 ( D. H. Im ),김혁주 ( H. J. Kim ),정상철 ( S. C. Jung ),김성수 ( S. S. Kim ) 한국농업기계학회 2010 바이오시스템공학 Vol.35 No.1
Biodiesel of 20% (BD20) and 100% (BD100), alterative fuels for tractor, were tested for its power and competitiveness in the various farm operations including plowing and rotary tilling in the paddy fields. No troubles such as engine ignition or abrupt stopping were monitored during the works of plowing, rotary tilling and travelling on the road. According to the tractor PTO test in accordance with OECD tractor PTO test codes, no significant PTO output difference was found between the three fuels. However, fuel consumption rates were different between the biodiesels and diesel fuel in the paddy works, where as biodiesel percentage increased more fuels were spent than the diesel fuel. The reason for this phenomenon seems came from density difference of the three fuels. Maximum fuel consumption difference occurred between BD100 and diesel fuel was about 10% in the plowing. More energy was spent on the rotary tilling operations than the plowing, where 35~40 % more fuel needed on rotary tilling than plowing. Of the exhaust gases, more CO2 was discharged from diesel fuel than biodiesels, but more NOx from biodiesels and CO was hard to determine which fuel produce more amount.
논문 : 노외기계시스템공학 ; 트랙터 PTO 출력과 농작업 부하 특성
김혁주 ( H. J. Kim ),김영중 ( Y. J. Kim ),박석호 ( S. H. Park ),임동혁 ( D. H. Im ),김성수 ( S. S. Kim ),김충길 ( C. K. Kim ),정상철 ( S. C. Jung ),이종순 ( J. S. Lee ) 한국농업기계학회 2010 바이오시스템공학 Vol.35 No.1
Tractor PTO output and fuel consumption rate under the korean paddy and various paddy operations were measured and analyzed, in which all the measurements were accomplished by the OECD tractor test codes and the collected information will be utilized for defining tractor energy efficiency class and its test methods. Tractor PTO performance tests were conducted under full-load, part-load and various engine RPMs with part-load at the engine laboratory, while the paddy operations were dry land plowing, wet and dry land rotary tilling and wet land preparation under various soils. As a whole, the rated tractor outputs were ranged from 17% to 100% in the various tillage and land preparation operations, however, the loads for the paddy operations of 1,700 to 2,000 rpm were very close to the OECD tractor load distribution thus it would be appropriate to adopt OECD tractor test codes to measure energy consumption efficiency of tractor.