도염식 가스가마의 특성에 관한 수치해석

이기강 경기대학교연구교류처 1993 論文集 Vol.32 No.-

점토계 고형화소지의 임계함수율과 기공구조

이기강,박천주,김유택,김석범,김정환 한국세라믹학회 1997 한국세라믹학회지 Vol.34 No.5

There have been many studies on the preparation of slip, forming and drying in the slip casting process. However, is has not been yet on the rheological properties of consolidated body which largely affect on the workability. It was investugated that the rheological properties of the consolidated bodies formed by slip casting in the form of cakes from well dispersed(slip C) and weakly agglomerated slip(slip B) in the clay and clay-fly ash systems. The state of dispersion of slip was found to affected the critical moisture content which was largely affected by the pore and moisture distribution of the consolidated body. The cake C show lower critical moisture content than cake B in the clay system. However, the cake B gives lower critical moisture content than cake C in the clay-fly ash system.

철분이 많이 함유된 석탄회의 발포거동

이기강,Lee, Ki Gang 한국결정성장학회 2014 韓國結晶成長學會誌 Vol.24 No.2

본 연구는 순환자원인 저회, 잔사회 그리고 준설토로 인공 경량골재를 제조할 때 철분의 종류와 양이 발포기구에 미치는 영향을 분석하는 것이다. 원료의 화학적 특성을 X선 회절 분석과 X선 형광 분석으로 측정하였다. 준설토 50 %, 저회 15 % 그리고 잔사회 35 %를 무게비로 혼합하고 철분함량을 5 % 단위로 30 %까지 첨가하였으며, 철분의 종류는 $Fe_2O_3$와 $Fe_3O_4$로 선정하였다. 성형된 골재는 급속 소성법으로 $40^{\circ}C$ 간격으로 $1060^{\circ}C$에서 $1180^{\circ}C$까지 소결하고, 비중과 흡수율을 측정하였다. 인공 경량골재는 철분 함유량이 10~15 %일 때 가장 낮은 비중을 보이며, 철분량이 증가할수록 액상 소결이 되어 비중이 증가하였다. The purpose of this study was to figure out the impacts of iron oxide types and dosages to bloating when producing artificial lightweight aggregates by utilization of recycled resources such as bottom-ash, reject-ash and dredgedsoil. In order to figure out chemical characteristics of raw materials, XRD and XRF analyses were performed. 50 wt% of dredged-soil, 15 wt% of bottom-ash and 35wt.% of reject-ash were mixed, then the amount of iron oxide was varied at 5 to 30 wt% with intervals of 5 wt% with $Fe_2O_3$ and $Fe_3O_4$ respectively. As molded aggregates were sintered by rapid sintering in intervals of $40^{\circ}C$ from $1060^{\circ}C$ to $1180^{\circ}C$, specific gravity and water absorption were measured. As a result, the artificial lightweight aggregate with iron oxide of 10~15 vol% showed the lowest specific gravity, and it was identified that the more iron oxide vol% increases, the more specific gravity increases because of liquid phase sintering.

무기계 폐분진을 이용한 건자재 제조기술 Ⅱ : 인공경량골재

이기강,김정환 한국세라믹학회 2003 세라미스트 Vol.6 No.3

Bloating Mechanism for Artificial Light Weight Aggregate of Surface Modification with Coal ash

이기강 한국세라믹학회 2015 한국세라믹학회지 Vol.52 No.2

We manufacture artificial lightweight aggregates (ALWAs) using bottom-ash as the primary raw material. We coat the ALWA surfaces with low-melting point materials in order to enable them to bloat, which is essential to reduce the bulk density of the aggregate. Then, we sinter the prepared aggregates at 1000, 1100, and 1200oC using either the direct or two-step firing schedules. Finally, we evaluate the properties of the fired samples through analyzing their bulk density, water absorption, and microstructure. The surface-modified samples result in a reduction of their bulk density by 0.3 ~ 0.4 g/cm3 regardless of the firing method used. Based on these results, we conclude that this approach could provide a viable method for the mass-production of ALWAs from industrial waste such as bottom-ash.

석탄회-점토계 다공체의 기공구조 분석

이기강,박천주 한국결정학회 1998 韓國結晶學會誌 Vol.9 No.1

석탄회 70 wt%-점토 30wt%인 슬립으로부터 DCC(Direct Coagulation Casting)법을 이용하여 다공체를 제조하였다. 각각 1.55, 1.60, 1.65g/cm3의 비중을 갖는 슬립으로부터 제조한 다공체의 미세구조 관찰 및 기공크기 분포 측정을 통해 슬립의 비중이 기공크기 및 분포에 미치는 영향에 대해서 연구하였다. 슬립의 비중에 관계없이 평균기공의 크기는 약 2.5μm이었으며, 1.60g/cm3의 비중을 갖는 슬립으로부터 제조된 다공체의 미세구조 및 기공분포가 가장 균일하였다. 슬립비중 1.55g/cm3인 경우에는 고체의 양이 작아 겔화의 진행이 느려 기공분포가 넓어졌으며, 비중 1.65g/cm3인 슬립은 해교제의 첨가량이 많아 응집제 첨가시 점도의 변화가 매우 컸으며 불안정한 슬립 특성을 보였다. Porous body was prepared from coal fly ash 70 wt%0clay 30 wt% slip using DCC(Direct Coagulated Casting) method. Effect of the specific gravity of the slip on the pore size and distribution of the sintered body was examined by the SEM observation of microstructure and mercury porosimetry measurement of the pore size distribution. Average pore size of the porous sintered body was about 2.5μm for all slips with specific gravity of 1.55, 1.60 and 1.65g/cm3, respectively. Sintered body prepared from the slip of specific gravity of 1.60g/cm3 have the narrowest pore size distribution. slip of specific gravity of 1.55g/cm3 shows broader pore size distribution due to slow gellation process. Slip of specific gravity of 1.65g/cm3 required large amount of deflocculant and showed large variation of the viscosity with addition of coagulant which resulted in very unstable slip properties.

도염식 가스 가마의 설계 -II. 화염의 거동

이기강,김환,임응극,Lee, Ki-Gang,Kim, Hwan,Lim, Eung-Keuk 한국세라믹학회 1987 한국세라믹학회지 Vol.24 No.2

An experimental study of the characteristics and the behavior of flames, and the aerodynamic flow pattern was carried out in the present work on a down draft kiln for gas firing. The aim of this work is to establish a behavior of flames and to know the extent to which the flow pattern is affected by the height of baffle plate. The measurements of temperature, concentrations of fuelgas, and kiln pressure were conducted at different temperature in kiln, and at different height of baffle plate. From the obtained results, it was found that the characteristics of thestagnation zone are greatly affected when changing over the height of baffle plate, and the best condition of that was 115m/m.

잔사회를 이용한 인공경량골재의 발포기구

이기강,Lee, Ki-Gang 한국결정성장학회 2012 한국결정성장학회지 Vol.22 No.3

본 연구는 석탄 잔사회의 재활용률을 높이기 위하여 잔사회 인공경량골재의 발포기구를 규명하는 것이다. 본 실험의 원료는 잔사회와 준설토이다. 인공경량골재는 10 mm 크기의 구형 성형체를 제조하고, 이를 승온소성법으로 $1200^{\circ}C$에서 $1275^{\circ}C$까지 소결하였다. 인공경량골재의 온도별, 조성별 비중 및 흡수율 등의 물성을 측정하고, 단면과 표면을 관찰하였다. 비중 곡선의 결과 잔사회 함량이 80 wt.%일 때 변곡점을 나타내었다. 잔사회 인공경량골재의 미세구조를 관찰한 결과 잔사회 함량이 80 wt.%를 넘으면 블랙코어가 없고, 자기화 발포로 균일한 미세기공이 다량으로 존재하며, 잔사회 함량이 80 wt.% 이하이면 잔사회 인공경량골재는 블랙코어가 존재하면서 매우 큰 기공이 불균일하게 존재한다. The purpose of this study is to improve recycling rate of the coal reject ash by investigating bloating mechanism for artificial lightweight aggregate of reject ash. In this study, we use reject ash (R/A) and dredged soil (D/S) as raw materials. The artificial lightweight aggregates were formed by plastic forming (${\phi}$ = 10 mm) and sintered by temperature raising method at different temperatures (between 1200 and $1275^{\circ}C$). The physical properties of the aggregates such as bulk specific gravity, adsorption and microstructure of surface and cross-section are investigated with the sintering temperature and rate of R/A-D/S contents. As the result of the bulk specific gravity graphs, we can found out the inflection point at content of R/A 80 wt.%. From the microstructure images, we considered the artificial lightweight aggregates content of R/A over 80 wt.% are distributed numerous uniform micro-pores by vitrification without Black Core and the artificial lightweight aggregates of R/A below 80wt.% are distributed macro-pores with Black Core.

석탄회-점토계 슬립의 유동학적 거동

이기강,박천주,김유택,김석범,김정환 한국세라믹학회 1998 한국세라믹학회지 Vol.35 No.2

It was examined that the rheological behaviors of fly ash 70wt%-clay 30wt% slip in which nonplastic fly ash was a major component. We have systematically investigated the effects of deflocculant(Tetrasodium pyrophosphate ; Na4P2O7 nH2O Sodium silicate; Na2SiO3) and coagulant(CaSO4) on the rheological behavior of ash-clay slip. Ash-clay slip have been characterized on the basis of the time dependent rheology which was done out by the gel-curve test. Dispersion mechanism of ash-clay slip is the steric stabilization by the Na2SiO3 coating of cenospheres surface. Coagulated slip seems to have the new network structure and shows the gellation behaviors which makes it possible to direct coagulated casting(DCC).

세라믹소지에 생성되는 석회에 의한 백화현상분석

이기강,Lee, Ki-Gang 한국결정성장학회 2006 韓國結晶成長學會誌 Vol.16 No.3

The efflorescence mechanism of ceramic bodies with different sintering temperature was studied by quantitative analysis for the effect of various metal ions and anions. SEM and EDS characterization for efflorescence formed on the surface of the ceramic body showed that the main components of the efflorescence were Ca and S atoms. Leaching concentrations of various metal ions and anions for the ceramic bodies prepared by wet mixing with pH 7 and pH 10 were evaluated by ICP and IC analysis. The results of leaching test showed that the concentration of Ca ion at pH 7 body was eight times more than that of pH 10 body. Ca-rich efflorescence was not formed on the surface of ceramic body which prepared at pH 10 and sintered over $1100^{\circ}C$. 세라믹소지에 발생하는 온도별 백화생성기구를 백화를 형성하는 양이온과 음이온을 분석하여 규명하였다. 백화가 발생된 세라믹 소지의 표면을 SEM과 EDS 분석을 하여 백화의 주 성분은 Ca와 S임을 확인하였다. 세라믹소지를 pH 7과 pH 10에서 각기 습식혼합 하였으며, 이때 여과된 액을 ICP와 IC 분석을 하여, 양이온 및 음이온 농도분석을 하였다. pH 7에서 제조된 세라믹 소지의 Ca 이온농도는 pH 10에서 제조된 세라믹소지의 Ca 이온농도의 8배 값을 보였으며, pH 10에서 제조된 세라믹소지는 $1100^{\circ}C$ 이상으로 소결된 소지에서도 백화가 발견되지 않았다.