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RISS 인기검색어
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- 저자 : 신운철 ( Woonchul Shin ) (검색결과 6 건)
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사출성형기의 고장모드 영향분석(FMEA)을 활용한 위험 우선순위
신운철 ( Woonchul Shin ),채종민 ( Jongmin Chae ) 한국안전학회(구 한국산업안전학회) 2015 한국안전학회지 Vol.30 No.5
Plastic injection moulding machine is widely used for many industrial field. It is classified into mandatory safety certification machinery in Industrial Safety and Health Act because of its high hazard. In order to prevent industrial accidents by plastic injection moulding machine, it is necessary for designer to identify hazardous factors and assess the failure modes to mitigate them. This study tabulates the failure modes of main parts of plastic injection moulding machine and how their failure has affect on the machine being considered. Failure Mode & Effect Analysis(FMEA) method has been used to assess the hazard on plastic injection moulding machine. Risk and risk priority number(RPN) has been calculated in order to estimate the hazard of failures using severity, probability and detection. Accidents caused by plastic injection moulding machine is compared with the RPN which was estimated by main regions such as injection unit, clamping unit, hydraulic and system units to find out the most dangerous region. As the results, the order of RPN is injection unit, clamping unit, hydraulic unit and system units. Barrel is the most dangerous part in the plastic injection moulding machine.
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고소작업대에 대한 안전보건 기준에 관한 규칙 개정 방안
신운철 ( Woonchul Shin ) 한국안전학회(구 한국산업안전학회) 2013 한국안전학회지 Vol.28 No.7
An aerial work platform is a useful machine that is used in finishing work mainly in shipyard or large building construction. Because the certification system for aerial work platform has been enforced for the last four years, now is the time to check the problem of this certification system. An aerial work platform is a dangerous machine that has caused 15 fatalities per year. Accordingly, revising provisions by applying prevention measures based on the results of accident analysis is a good way for the prevention of accident recurrence. We will propose amendments by reviewing the related provisions. We derive the amendment through analyzing recent industrial accidents and comparing the provision of safety regulation with accident analysis in 2011 as in-depth analysis. We selected the United States and the United Kingdom for comparing standards and examined main differences among their standards. We conducted a survey of employers, manufacturers and designers by interviewing in person or by e-mail in order to determine the actual situation of sites. As a result, the wire rope used on the aerial work platform needed prevention of fracture in main rope as well as auxiliary rope. The function of upper-limit switch should always be operated to prevent accident caused by the functional problem of upper-limit switch and there must be the function of Manual descent for an emergency. An aerial work platform needs a regular inspection system to maintain safety function.
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재해분석을 통한 화학공장의 위험성 평가에 따른 화학설비의 위험도 우선순위
신운철(Woonchul Shin) 한국가스학회 2013 한국가스학회지 Vol.17 No.4
최근 화학공장에서는 대형 폭발사고 등이 주로 유지 보수의 정비 시에 많이 발생되고 있다. 정비 시에 효과적인 재해예방을 하기 위해서는 핵심대상을 찾는 것이 매우 필요하다. 이 논문에서는 재해예방의 핵심요인을 찾기위해 핵심대상으로 화학설비를 선정하였고, 화학설비별로 위험순위도를 정하여 재해예방의 대책을 세우는 우선 순위를 밝히고자 하였다. 연구방법으로 화학설비의 종류는 재해분석을 통하여 찾고, 화학설비별 위험도는 재해분석을 통해 가능성인 재해빈도와 중대성인 재해강도의 근로손실일 수를 기준하여 산정하였다. 또한 화학설비별로 전문가들의 지식과 경험을 바탕으로 한 지식기반 기법에 의한 가능성과 중대성 자료를 활용하여 위험도를 산정하였다. 연구결과, 화학공장의 정비 시에 재해예방을 위해 화학설비별 위험순위는 반응기, 건조기, 탱크로리 등의 순위로 나타났다. 이 결과로부터 화학공장의 정비 시에 재해예방을 위해 위험순위에 따른 각별한 대책과 주의를 기울여야 할 것으로 사료된다. There have been large explosions at some chemical plants recently. Accidents in chemical plants have been caused mainly by servicing for maintenance. There is a need to find a key target for effective injury prevention in maintenance. In this paper, facilities were selected as a key target and the risk priority numbers of the facilities were calculated in order to prioritize preventative measures. The research method was based on the followings; the list of the facilities is found through injury analysis. Then, the risk of each facility was calculated by the frequency of accidents and the working day loss through injuries. In addition, the risk of the facilities was calculated again by the frequency and the severity based on knowledge and experience of experts. As a result, the facilities in chemical plant maintenance are ranked in order of high to low risk priority number; reactor, dryer, tank lorry, etc. In the future, special measures and attention should be directed according to the risk priority number during the maintenance of chemical plants.
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최대실험안전틈새(MESG)와 폭발압력의 상관관계에 대한 연구
황경용(Kyungyong Hwang),신운철(Woonchul Shin),이택기(Taeck-Kie Lee) 한국가스학회 2016 한국가스학회지 Vol.20 No.1
폭발성 가스가 존재하는 위험장소에서 사용하는 전기기기는 폭발성 가스의 점화원이 되지 않도록 설계되어야 한다. 내압방폭 구조의 설계는 전기 스파크를 발생시키는 부품을 가진 용기가 내부에서 가스나 증기의 폭발시 최대 압력에 견디고 내부 화염이 외부 가스나 증기 폭발로 전파되지 않도록 설계되어야 한다. 이 논문은 화염 틈새를 통해 외부로 분사되는 연소 생성물의 분사가 외부 가스나 증기를 점화시킬 정도의 온도나 에너지를 가질 수 없도록 하는 MESG(Maximum Experimental Safe Gap)의 중요한 물리적인 메커니즘에 대해 설명하였다. IEC 60079-20-1:2010 기준에 의해 프로판과 아세틸렌의 MESG를 실험하여 MESG 값을 측정하고 가스폭발시의 최대 폭발압력을 측정하였다. 결과로는 최소 MESG가 측정될 때 가스의 농도는 화학당량 농도보다 높고 폭발압력은 최소 MESG에서 가장 높게 나타났다. Electrical apparatuses for use in the presence of explosive gas atmospheres have to be special designed to prevent them from igniting the explosive gas. Flameproof design implies that electrical components producing electrical sparks are contained in enclosures and withstand the maximum pressure of internal gas or vapours. In addition, any gaps in the enclosure wall have to designed in such a way that they will not transmit a gas explosion inside the enclosure to an explosive gas or vapours atmosphere outside it. In this study, we explained some of the most important physical mechanism of Maximum Experimental Safe Gap(MESG) that the jet of combustion products ejected through the flame gap to the external surroundings do not have an energy and temperature large enough to initiate an ignition of external gas or vapours. We measured the MESG and maximum explosion pressure of propane and acetylene by the test method and procedure of IEC 60079-20-1:2010.When the minimum MESG is measured, the concentration of propane, acetylene in the air is higher than the stoichiometric point and their explosion pressure is the highest value.
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