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EXPERIMENTAL STUDIES ON SPONGE ALUMINUM ALLOY BY SUCTION CASTING PROCESS
Hua, Hua, Xiang,Wu, Wu, Binyao,Yan, Yan, Xiaolong 한국재료학회 1995 Fabrication and Characterization of Advanced Mater Vol.1 No.2
Spomge metal with 3-dimensionally interconnected fine pores is a kind of functional material used in the areas of shock attenuation, noise elimination, filtration, decoration, fire-proof, etc. Currently most of them are produced by penetrating casting process, limited shaping size due to its penetrating resistance and difficulties in controlling it's complicated procedure are two main problems. Using soulble granules as fillings, applying the suction casting method with self-made devices, the effect of preheating temperature of granules, pouring temperature metal and vacuum on the shaping size, porosity and the uniformity of pores at every distinct filling sizes are systematically investigated. Experimental results show tha the preheating temperature of granules is the key fat, while the e pouring temperature of metal and negative pressure are the second at a fixed grain size ; the nearer the preheating temperature of fillings to pouring temperature of the metal, the better the suction casting moulding. For the eurectiv Al-Si alloy, a speong-like cylinder, with the porosity of 70-80%, 200mm in height and 120mm in diameter, can be formed when the temperature of liquid metal gets 750 centigrade and preheating temperature reaches 420 centigrade. The Minimum size of the proes reaches ${\phi}0.05mm$.