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POTENTIAL OF REAL-TIME CYLINDER PRESSURE ANALYSIS BY USING FIELD PROGRAMMABLE GATE ARRAYS
Jan Pfluger,Rene Savelsberg,Thomas Hülshorst,Stefan Pischinger,Jakob Andert 한국자동차공학회 2018 International journal of automotive technology Vol.19 No.4
In this paper, a Field Programmable Gate Array (FPGA) was used to implement a real-time cylinder pressure analysis. The goal of the project was to improve the accuracy of calculated heat release and center of combustion calculations to enhance the precision of engine control functions. Compared to today’s real-time pressure analysis systems, several additional physical effects were taken into account for this objective. The wall heat transfer was calculated based on the approach published by Hohenberg. A chemical equilibrium with six substances was assumed for the mixture composition and a real-time calculation method was developed. Furthermore, a two-zone model was adapted and implemented for this realtime analysis. The validation of the results and the rating of the improvement in precision were based on GT-SUITE simulation results as an offline reference tool. Compared to state-of-the-art analysis systems, it was possible to reduce the average error of the center of combustion position from 1.6° to 0.5° crank angle (CA) by taking the investigated effects into account. Moreover, it was possible to significantly reduce the time required for the calculation from one complete combustion cycle to 0.2°CA at an engine speed of 3,000 rpm by using a continuous calculation method on the FPGA. This led to an additional improvement of the ability to control the engine, especially under highly dynamic operation conditions.
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RANGE EXTENDER MODULE TRANSMISSION TOPOLOGY STUDY
Konrad Herold,Marius Böhmer,Rene Savelsberg,Alexander Müller,Jan Schröter,Jan Karthaus,Un-Jae Seo,Georg Jacbos,Kay Hameyer,Jakob Andert 한국자동차공학회 2018 International journal of automotive technology Vol.19 No.5
Range extender modules are one option to compensate for short drive ranges of electric vehicles. The close interaction of combustion engine and generator poses new challenges in development. A key requirement for range extender systems is to be light and virtually imperceptible in operation. High-speed electrical machines aim at increasing power density. However, their introduction in a range extender requires a gearbox. The combustion engine torque fluctuations can lead to rattle in the gearbox. The rattle can be overcome by a dual mass flywheel. An interdisciplinary model is developed and used to analyse three different range extender systems: one with a low speed generator without gearbox, one with a high-speed generator, and one with a high-speed generator and a dual mass flywheel. The efficiency was found to be higher for the system with a low speed generator, whereas the power density and the costs are beneficial for the high-speed concept. A dual mass flywheel eliminates the changes of torque direction in the gearbox. It reduces the speed fluctuations of the gearbox and generator by over 90 % compared to the low speed setup. But it increases rolling moment and subsequently chassis excitation compared to a setup with only a gearbox.
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