열차폐 코팅의 TGO 성장과 형상비에 따른 TC-BC-TGO 계면에서의 잔류응력 변화에 대한 유한요소해석

장중철,최성철,Jang, Jung-Chel,Choi, Sung-Churl 한국세라믹학회 2006 한국세라믹학회지 Vol.43 No.7

The residual stresses in the interface region of the Thermal Barrier Coating (TBC)/Thermally Grown Oxide (TGO)/Bond Coat (BC) were calculated on the TBC-coated superalloy samples using a Finite Element Method (FEM). It was found that the stress distribution of the interface boundary was dependent upon mainly the geometrical shape or its aspect ratio and the thickness of TGO layer, which was formed by growth and swelling behavior of oxide layer. Maximum compressive residual stress in the TBC/TGO interface is higher than that of the TGO/bond coat interface, and the tensile stress had nothing to do with change of an aspect ratio. The compressive residual stresses in the TBC/TGO and TGO/bond coat interface region increased gradually with the TGO growth.

탄소-탄소 복합재의 내삭마 내산화 코팅을 위한 초고온 세라믹스의 적용

김현미,최성철,조남춘,이형익,최균,Kim, Hyun-Mi,Choi, Sung-Churl,Cho, Nam Choon,Lee, Hyung Ik,Choi, Kyoon 한국결정성장학회 2019 한국결정성장학회지 Vol.29 No.6

우주공간, 고에너지 플라즈마, 방사선 조사 환경과 같은 극한환경에서의 응용 분야가 증가함에 따라 더 높은 용융점 및 기계적 강도, 열전도도의 향상을 필요로 하는 재료에 대한 수요가 계속적으로 증가하고 있다. 이에 따라 대표적인 내열 소재인 탄소-탄소 복합체의 내산화/내삭마 특성을 개선하기 위하여 초고온 세라믹스를 이용하는 방법에 대하여 리뷰하였다. 초고온 세라믹스를 합성하는 가장 간단한 방법인 CVD 코팅법과 다른 코팅법인 pack cementation, 용사법의 장단점을 서로 비교하였다. 복잡한 형상의 C/C 복합체에 CVD 코팅법을 적용하기 위한 방법으로 열역학 계산 및 CFD 시뮬레이션의 활용 가능성을 제안하였다. 또한 이런 방법을 통하여 제작한 TaC/SiC 이중 층 코팅과 TaC/SiC 다중 층 코팅의 내산화 특성을 비교한 결과, 다중 층 코팅을 적용하였을 때 더 뛰어난 내산화성을 보이는 것을 확인하였다. As applications in extreme environments such as aerospace, high-energy plasma and radio-active circumstances increases, the demand for materials that require higher melting points, higher mechanical strength and improved thermal conductivity continues to increase. Accordingly, in order to improve the oxidation/abrasion resistance of the carbon-carbon composite, which is a typical heat-resistant material, a method of using ultra high temperature ceramics was reviewed. The advantages and disadvantages of CVD coating, pack cementation and thermal plasma spraying, the simplest methods for synthesizing ultra-high temperature ceramics, were compared. As a method for applying the CVD coating method to C/C composites with complex shapes, the possibility of using thermodynamic calculation and CFD simulation was proposed. In addition, as a result of comparing the oxidation resistance of the TaC/SiC bi-layer coating and TaC/SiC multilayer coating produced by this method, the more excellent oxidation resistance of the multilayer coating on C/C was confirmed.

화학적 기상 반응에 의한 탄화규소 피복 흑연의 시뮬레이션(Ⅰ)

이준성,최성철,Lee, Joon-Sung,Choi, Sung-Churl 한국세라믹학회 2001 한국세라믹학회지 Vol.38 No.9

2차원적 몬테 칼로 시뮬레이션을 사용하여, 화학적 기상 반응법에 의한 탄화규소 전환층의 생성에 미치는 온도의 영향을 조사하였다. 화학적 기상 반응법은 실리카의 열탄화 환원법에 근거하며, 흑연 기판의 탄소와 실리카 반응기체와의 화학적 반응에 의하여 탄화규소 전환층을 형성하는 방법이다. 탄화규소는 반응기체의 확산 및 반응과 같은 열적활성화 과정을 통하여 생성되기 때문에 탄화규소 전환층의 형성은 온도에 크게 의존함을 알 수 있다. 본 연구에서는 몬테 칼로법을 사용하여 삼각격자로 배열된 2차원적인 계에서 흑연 기판의 미세 기공을 따라 확산된 반응기체와 탄소와의 반응에 의해서 탄화규소가 형성되는 과정을 시뮬레이션을 행하였다. 반응 온도를 1900K, 2000K, 2100K, 2200K로 조건을 달리하여 시뮬레이션 하였으며, 그 계산 결과를 실험 결과와 비교하여 재현성을 검토하고 탄화규소 전환층의 두께와 화학적 조성 구배에 대한 반응 온도의 영향을 검증하기 위한 것이다. A two-dimensional Monte Carlo simulation has been used to investigate the effect of the reaction temperature on the formation of the silicon carbide conversion layer near the surface of graphite substrate The carbothermal reduction of silica is the reaction mechanism of silicon carbide formation on graphite substrate by chemical vapor reaction methods. The chemical composition of silicon carbide conversion layer gradually changes from carbon to silicon carbide because gaseous reactants diffuse through micropores within graphite substrate and react with carbon at the surface of inner pores. The simulation was carried out under the condition of reaction temperature at 1900K, 2000K, 2100K and 2200K for 500MCS. It was found from the results of simulation that the thickness of silicon carbide conversion layer increases with reaction temperature.

Sm을 첨가한 BaTiO₃계의 재산화 온도 및 시간에 따른 PTC 특성 변화

정용근,최성철,Chung, Yong-Keun,Choi, Sung-Churl 한국세라믹학회 2009 한국세라믹학회지 Vol.46 No.3

We investigated the effects of the re-oxidation temperature and time on the positive temperature coefficient (PTC) of resistivity characteristics of Sm-doped $BaTiO_3$ sintered at $1200{\sim}1260^{\circ}C$ for 2 h in a reducing atmosphere (3% $H_2/N_2$), followed by re-oxidization processes in air, in which re-oxidization temperature and time were $600{\sim}1000^{\circ}C$ and $1{\sim}10$h, respectively. The result reveals that Smdoped (Ba,Ca)$TiO_3$ ceramics fired in a reducing atmosphere exhibit low PTC characteristics, whereas the sample re-oxidized at $800^{\circ}C$ for 1 h in air exhibit pronounced PTC characteristics. The room-temperature resistivity and jumping characteristics of resistivity (${\rho}_{max}/{\rho}25^{\circ}C$) decrease with Sm contents. The PTC characteristics with reoxidization time at $800^{\circ}C$ have improved about $2{\sim}3$ orders of magnitude whereas differed according to the sintering temperature. The 0.7 at% Sm-doped (Ba,Ca)$TiO_3$ samples reveal the best PTC characteristics in the present range of formula and processes.

Thermally Grown Oxide의 고온 크리프에 따른 열차폐 코팅의 잔류응력 분포에 관한 유한요소해석

장중철,최성철,Jang, Jung-Chel,Choi, Sung-Churl 한국세라믹학회 2006 한국세라믹학회지 Vol.43 No.8

The residual stress changes on thermo-mechanical loading in the interface region of the Thermal Barrier Coating (TBC)/Thermally Grown Oxide (TGO)/Bond Coat (BC) were calculated on the TBC-coated superalloys using a Finite Element Method (FEM). It was found that the residual stress of the interface boundary was dependent upon mainly the oxide formation and the swelling rate of the oxide by creep relaxation. During an oxide swelling, the relaxation of residual stress which is due to creep deformation increased the TBC's life. In the case of the fine grain size of TGO scale, the TBC stresses piled up by oxide swelling could be relaxed by diffusional creep effect of TGO.

RF 유도결합 열 플라즈마를 이용한 암모니아와 질소분위기에서 고순도 AlN 나노 분말의 합성

김경인,최성철,김진호,황광택,한규성,Kim, Kyung-In,Choi, Sung-Churl,Kim, Jin-Ho,Hwang, Kwang-Taek,Han, Kyu-Sung 한국세라믹학회 2014 한국세라믹학회지 Vol.51 No.3

High-purity aluminum nitride nanopowders were synthesized using an RF induction thermal plasma instrument. Ammonia and nitrogen gases were used as sheath gas to control the reactor atmosphere. Synthesized AlN nanopowders were characterized by XRD, SEM, TEM, EDS, BET, FTIR, and N-O analyses. It was possible to synthesize high-purity AlN nanoparticles through control of the ammonia gas flow rate. However, additional process parameters such as plasma power and reactor pressure had to be controlled for the production of high-purity AlN nanopowders using nitrogen gas.

ZrB₂ 분말의 입도 및 산화도가 치밀화에 미치는 영향

정세혁,최성철,Jung, Se-Hyuk,Choi, Sung-Churl 한국결정성장학회 2012 韓國結晶成長學會誌 Vol.22 No.5

본 연구에서는 zirconium diboride($ZrB_2$)의 소결성 향상을 위해 두 가지 전처리 공정을 사용하였다. 물리적 전처리 공정으로 SPEX mill을 사용하여 as-received $ZrB_2$ powder의 입도를 $2.61{\mu}m$에서 $0.35{\mu}m$까지 감소시킬 수 있었다. 화학적 전처리 공정으로 희석된 불산 용액을 사용하여 $ZrB_2$ powder의 산화도를 4.20 wt%에서 2.22 wt%까지 감소시킬 수 있었다. 소결된 $ZrB_2$의 상대 밀도는 입도와 산화도가 감소함에 따라 증가하였다. $ZrB_2$의 치밀화에는 산화도 보다 입도의 영향이 더 크다는 것을 확인하였다. 두 가지 전처리 공정을 통해 소결 조제의 사용 없이 치밀한 $ZrB_2$ 소결체를 제조하였다. 물리적 화학적 전처리 공정을 사용함으로써 $ZrB_2$의 소결성을 향상시킬 수 있었다. In this study, two pretreatment methods were used to improve the sinterability of zirconium diboride ($ZrB_2$). As a mechanical treatment, as-received $ZrB_2$ powder was crushed using SPEX mill from an average size of $2.61{\mu}m$ to $0.35{\mu}m$. As a chemical treatment, oxygen contents of $ZrB_2$ powder were decreased from 4.20 wt% to 2.22 wt% using a dilute hydrofluoric solution. The relative density of sintered $ZrB_2$ increased with decreasing particle size and oxygen contents. But it is considered that particle size is more effective than oxygen contents for $ZrB_2$ densification. Through the two pretreatment processes, we produced sintered $ZrB_2$ ceramic with a full density without sintering additives. The sinterability of $ZrB_2$ was improved by using mechanical and chemical pretreatment methods.

다꾸치법에 의한 무섬유 세라믹 브레이크 마찰재의 제조변수에 대한 고찰

여정구,최성철,Yeo Jeong-Gu,Choi Sung-Churl 한국재료학회 2004 한국재료학회지 Vol.14 No.1

In the present study, ceramic brake pads without fiber phases were manufactured by the low temperature heat treatment below$ 700 ^{\circ}C$. The manufacturing parameters of ceramic brake pads and those levels were investigated by the analysis results of signal-to-noise ratios, ANOVA based upon the Taguchi method. The ceramic brake pads prepared in the Mg experiment had a friction coefficient of 0.30~0.55 very close to the target coefficient (0.35~0.45) of commercial brake pads utilized in the automobiles. The frictional properties of ceramic brake pads could be stabilized with the adjustment of amounts of lubricating additives. The optimum preparation conditions as well as batch formulations for the fabrication of non-fibrous ceramic brake pads were finally determined using Taguchi method in this study.

유도결합 열 플라즈마를 이용한 고순도 질화알루미늄 나노 분말 합성

김경인,최성철,한규성,황광택,김진호,Kim, Kyung-In,Choi, Sung-Churl,Han, Kyu-Sung,Hwang, Kwang-Taek,Kim, Jin-Ho 한국결정성장학회 2014 韓國結晶成長學會誌 Vol.24 No.1

질화알루미늄(AlN)은 뛰어난 열적, 전기절연성 특성을 갖고 있어 반도체 기판용 재료나 전자 패키징 재료로 주목받고 있다. 질화알루미늄은 소결온도가 높고 불순물로 인한 물성저하 때문에 고순도화 및 나노원료화가 필수적이다. 본 연구에서는 RF 유도결합 열플라즈마를 이용하여 알루미늄 분말로부터 고순도의 질화알루미늄 나노분말을 합성하였다. Sheath gas로 사용된 암모니아의 유량 제어를 통해 고순도의 질화알루미늄 나노분말이 합성되는 조건을 확립하고자 하였으며 합성된 분말은 XRD, SEM, TEM, BET, FTIR, N-O분석을 통해 특성분석을 진행하였다. Aluminum nitride, which has outstanding properties such as high thermal conductivity and electrical resistivity, has been received a great attention as a substrate and packaging material of semiconductor devices. Since aluminum nitride has a high sintering temperature of 2173 K and its properties depends on the impurity level, it is necessary to synthesize high-purity and nano-sized aluminum nitride powders for the applications. In this research, we synthesized high purity aluminum nitride nanopowders from aluminum using RF induction thermal plasma system. Sheath gas (NH3) flow was controlled to establish the synthesis condition of high purity aluminum nitride nanopowders. The obtained aluminum nitride nanopowders were evaluated by XRD, SEM, TEM, BET, FTIR and N-O analysis.

비수계 테잎성형공정의 유기공정변수의 변화에 따른 티탄산바륨-붕규산염유리계 현탁액의 분산안정성

여정구,최성철,Yeo, Jeong-Gu,Choi, Sung-Churl 한국재료학회 2003 한국재료학회지 Vol.13 No.11

The effect of organic processing parameters on the dispersion stability of the BaTiO$_3$-based dielectric particles and borosilicate glass particulate suspensions was investigated in a system where organic solvents, dispersant, binder and modifier were used as processing additives in a low temperature cofired ceramic fabrication processes. Two- and three-component organic solvents were used to disperse ceramic particles and it was found the better stability in the particulate suspension prepared in a bi-solvent, which was consists of toluene and ethanol in a non-azeotropic composition. The addition amount of organic additives had a great impact on dispersion in the present investigation. The flow curves of the suspensions prepared with binder and modifier were fitted according to the power-law equation, which indicates that the internal structure of the suspension could be disturbed under the applied shear stress. Finally, the LTCC green tapes were successfully tape-cast based upon the optimum formulation of LTCC suspension and its microstructure was compared with that of the hard-agglomerates.