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윤중열,김해두,박천홍,Yun, Jung-Yeul,Kim, Hai-Doo,Park, Chun-Hong 한국세라믹학회 2002 한국세라믹학회지 Vol.39 No.10
표면층과 내부간의 기공구조가 다른 다공질체를 제조하기 위해 입자크기가 다른 두 종류의 분체를 이용하여 다공질 성형체를 제조하였다. 두 층간의 소결 수축율을 동일하게 제어하기 위해 성형밀도 변화에 따른 소결밀도 변화를 예측할 수 있는 Ford's equation을 도입하여 소결 수축율을 동일한 조건을 구하였다. 제조된 다공질체는 미세구조와 통기도를 조사함으로서 기공의 이중 구조화 여부를 평가하였다. SEM 관찰결과 기공크기가 다른 두 층으로 구성되어 있는 것을 확인하였다. 각 층의 통기도는 출발 입자크기와 기공율이 클수록 증가하였으며, 이중 기공구조를 갖는 시편의 통기도는 기공크기가 작은 층의 특성에 의존하였다. In order to fabricate double-layered porous materials powders of different particle sizes were pressed stepwise. Ford's equation which predicts the fired density with the change in pressed density was employed in order to adjust the difference in sintering shrinkage of the green body with double-layered porous structure. Double-layered porous materials were characterized by investigating microstructures and permeability. SEM micrographs showed the distinct difference in pore sizes of double-layered porous material. Permeability of single-layered porous material increased by increasing the starting particle sizes and porosity as well. Permeability of the double-layered porous material depends largely on the layer of small pore diameter.
배향된 판상 기공구조를 통해 열전도도 이방성을 갖는 다공질 재료의 제조
윤중열,송인혁,김해두,Yun, Jung-Yeol,Song, In-Hyeok,Kim, Hae-Du 한국기계연구원 2003 硏究論文集 Vol.33 No.-
In order to fabricate porous materials having an anisotropic thermal conductivity by aligning plate-shaped pores structure, alumina powder (AM-21, mean particle size $4\mum$) and flake crystalline graphite was used. The aligned pore structure was realized using multi-pressing process. Degree of pore orientation increased with the number of pressing and thermal conductivity, parallel to the pressing direction, decreased with the number of pressing. Thermal conductivity decreased significantly to the addition of 30vol% crystalline graphite, however, in the case of 60vol%, thermal conductivity did not decrease significantly due to the breakage of crystalline graphite. An anisotropy of the thermal conductivity increased with the content of crystalline graphite up to 30vol%. Graded pore structure was fabricated by controlling the content and size of crystalline graphite, which provides, possibly, the enhancement in mechanical strength and thermal insulation properties of the insulating bricks.
Fabrication of Fe Foam using Slurry Coating Process
윤중열,박다희,양상선,왕제필,Yun, Jung-Yeul,Park, Dahee,Yang, Sangsun,Wang, Jei-Pil The Korean Institute of Resources Recycling 2017 資源 리싸이클링 Vol.26 No.6
메탈폼은 매우 많은 기공을 포함하는 세포상 구조를 갖는 고체금속을 일컫는다. 특히 관통 기공 같은 개기공들은 고온용 필터 및 촉매 지지체 등으로 산업적으로 많이 사용되고 있다. 본 연구에서는 슬러리 코팅공정으로 90% 이상의 기공율과 2 mm 이상의 기공크기를 갖는 Fe 폼을 제조하였다. 이때 Fe 분말과 $Fe_2O_3$ 분말의 혼합비를 달리하여 기공율과 기공크기를 제어하였다. 이를 위해 우선 분말, 증류수 및 폴리비닐알콜(PVA)를 균일하게 혼합하여 슬러리를 제조하였다. $Fe_2O_3$ 분말의 혼합 비율이 증가할수록 PU 폼에 코팅된 슬러리의 양이 증가한 반면 Fe 폼의 수축 및 기공율은 각각 감소하였다. Metal foams have a cellular structure consisting of a solid metal containing a large volume fraction of pores. In particular, open pores which are penetrable pores are necessary for industrial applications such as in high temperature filters and as support for catalysts. In this study, Fe foam with greater than 90% porosity and 2-mm pore size was successfully fabricated using a slurry coating process and the pore properties were characterized. The Fe and $Fe_2O_3$ powder mixing ratios were controlled to produce Fe foam samples with different pore sizes and porosity. First, the slurry was prepared through the uniform mixing of powders, distilled water, and polyvinyl alcohol(PVA). The amount of slurry coated with the PU foam increased with increasing $Fe_2O_3$ mixing powder ratio, but the shrinkage and porosity of the Fe foams decreased, respectively, with increasing $Fe_2O_3$ mixing powder ratio.
정전 분무 공정을 이용한 Fecralloy 나노 입자가 코팅된 Fecralloy Foil의 제조
윤중열,양상선,구혜영,이혜문,Yun, Jung-Yeul,Yang, Sang-Sun,Koo, Hye-Young,Lee, Hye-Moon 한국분말야금학회 2011 한국분말재료학회지 (KPMI) Vol.18 No.6
Fecralloy is the promising materials for high temperature exhaust filtering system due to the excellent its oxidation resistance property. In this research, Fecralloy nanoparticles coated Fecralloy thin foil was prepared by a single nozzle electrospray system in order to increase surface area of Fecralloy foil. Fecralloy nanoparticles were fabricated by electrical wire explosion method in ethanol using Fecralloy wires as a source material. Electrospray modes with applied D.C voltages to Fecralloy colloidal solution were investigated to make a stable cone-jet mode. Coated layers with and without additional heat treatment were observed by FE-SEM (field emission-scanning electron microscope) and tape test for evaluating their adhesion to substrate were performed as well.