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      • Evaluation and Prediction of Forming Limit of Boron (22MnB5) sheet metal in a Hot Press Forming Process

        아루무감(Arumugam S),홍성훈(S. H. Hong),뚜안(D. T. Nguyen),마니반난(Manivannan R),김영석(Y. S. Kim) 한국소성가공학회 2010 한국소성가공학회 학술대회 논문집 Vol.2010 No.5

        At presence the industrial practice demands a reliable determination of forming limits which assures the prediction of properly selecting the forming process in a digital environment. Therefore, technological limits defined with the forming limit diagrams (FLDs) have to be known. The experimental evaluation of FLDs for sheet metal is time consuming and demands expensive equipment. Hot press forming (HPF) is an advanced sheet metal forming methodology which can able to produce high strength final product by forming the part with high temperature and also cooling the part rapidly inside dies, it’s an one of the most successful forming process which can produce a component with complex geometric shape, high strength and minimum spring back. For conventional sheet metal forming processes the forming limit diagram (FLD) is primarily applied as failure criterion in the automotive industry regarding a FE-based process design. This works deals with the prediction of formability of sheet metal during the hot press forming. In order to predict the FLD at high temperature, we used Marciniak-Kuczynski flat punch for equi-biaxial and round punch for uniaxial and plane strain for In-plane deformation test. However, thermo-mechanical coupled simulation carried out by using DEFORM-3D for forming and predicting the failure by using Normalized Cockcroft-Latham failure criterion model. By applying the above failure criteria in DEFORM-3D FLD simulation, we need to determine the critical damage values (C?) calculated from out of plane deformation test for uniaxial and plane strain experiments carried out at 25℃ (RT), 500℃ and 700℃. In addition, the formability of the simulation results in a hot press formed part is compared with the experimental ones to confirm the validity of the proposed simulations.

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