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충격손상을 고려한 섬유강화 복합재 로터 블레이드의 피로수명 평가
기영중,박재훈,김성만,김지훈,Kee, Young-Jung,Park, Jae-Hun,Kim, Sung-Man,Kim, Gi-Hun 항공우주시스템공학회 2020 항공우주시스템공학회지 Vol.14 No.no.spc
복합재 헬리콥터 로터 블레이드는 두께방향으로의 강도가 부족한 구조적인 특성으로 인해 외부 물체의 충돌에 의해 내부 구조물에 손상이 발생하기 쉬운 단점을 지니고 있다. 따라서 복합재 블레이드의 피로 평가 시 외부 물체의 충돌에 의해 발생하는 결함과 강도저하 현상을 함께 고려해야 한다. 이를 위해 내결함 안전 수명(flaw tolerant safe-life) 및 파손안전(fail-safe) 개념을 이용한 피로평가 방안이 1980년대부터 적용되었으며, 최근에는 회전익 항공기의 감항기준에 위의 두 개념이 손상허용(damage tolerance) 평가 방안으로 대체되었다. 본 논문에서는 회전익 항공기에 사용되는 섬유강화 복합재 로터 블레이드를 중심으로 피로수명을 평가하기 위한 관련규정을 분석하고, 국내 헬기 개발사업 등을 통해 적용된 사례들을 검토함으로써 충격손상을 고려한 섬유강화 복합재 로터 블레이드의 피로 평가 방안을 제시하였다. Composite rotor blades for rotorcraft have an intrinsic vulnerability to foreign object impact from its inherent structural characteristics of insufficient strength in the thickness direction, which may easily lead to internal structure damage. Therefore, defects and strength reducing effects caused by foreign object impact should be considered in fatigue evaluation of composite blades. For this purpose, the flaw tolerant safe-life and fail-safe concepts were adopted in fatigue evaluation since 1980s, and recently those concepts have been replaced by the damage tolerance concept. In this paper, the relevant standards for fatigue evaluation are analyzed focusing on fiber reinforced composite rotor blades used in rotorcraft. In addition, fatigue evaluation procedure of composite blades considering impact damages is proposed by reviewing the practices implemented through domestic development projects.
복합재 헬리콥터 로터 블레이드의 피로 및 손상허용 평가 방안
기영중,백승길,Kee, Young-Jung,Paek, Seung Kil 항공우주시스템공학회 2014 항공우주시스템공학회지 Vol.8 No.3
Fatigue evaluations for the rotor blades of commercial or military rotorcraft have been carried out using the safe life concept since 1950s. Particularly, in the case of a rotor blade made of a composite material, a highly reliable fatigue life could be predicted by evaluation the cumulative damage using combination of fatigue life curve and load spectrum. However, there is a limit in adequately evaluating the strength reducing phenomena caused by damages or defects generated during the manufacturing process or impact damage induced by operational usages, using only the safe life concept. In this study, the fatigue evaluation process based on the damage tolerance concept is described and illustrated by means of successful application to substantiate the retirement time of composite rotor blades.
공진현상을 이용한 실물 복합재 헬리콥터 블레이드의 피로수명 평가
기영중(Young-Jung Kee),김태주(Tae--Joo KIM),김승호(Seung-Ho Kim) 한국항공우주연구원 2010 항공우주기술 Vol.9 No.2
Fatigue properties of composite materials are extremely important to design durable and reliable helicopter rotor blades. However, it is very difficult to apply conventional fatigue test loads in short period. Therefore, accelerating test speed and facilitating spectrum load realization are required. In this study, we have developed a fatigue testing method that uses a resonance of simply supported beam type blade specimen. This test consists in exciting the blade specimen with a frequency that corresponds to its natural frequency. In that case, the test specimen similar to a beam fixed between two pivot points starts vibrating and is significantly deformed. Resonant fatigue tests were performed by changing exciting vertical amplitude and frequency, and S-N curves of each composite materials were successfully obtained.
기영중(Kee, Young-Jung),윤철용(Yun, Chul-Yong),김덕관(Kim, Doeg-Kwan),김승호(Kim, Seung-Ho) 한국소음진동공학회 2012 한국소음진동공학회 논문집 Vol.22 No.2
Recently, KARI(Korea Aerospace Research Institute) has been developing a modern 11.5 m diameter four bladed bearingless main rotor system, and this rotor system can be used for 7,000 lb class helicopter. Flexbeam and torque tube can be considered as key structural components, and large elastic twist of flexbeam induced by pitch control motion of torque tube can influence the nonlinear aeroelastic behavior. In this paper, the dynamic characteristic analysis results of bearingless rotor system were presented. In order to construct a input model and validate the analysis procedures, calculated results using the comprehensive helicopter analysis program CAMRAD II were compared with the measured natural frequencies and lag damping data from small-scale wind tunnel test. Next, the analysis model was extended to a full-scale model, and the dynamic analysis results were presented.
기영중(Young-Jung Kee),김승호(Seung-Ho Kim),한정호(Jeong-Ho Han),정재권(Jae-Kwon Jung),허장욱(Jang-Wook Heo) 대한기계학회 2012 大韓機械學會論文集A Vol.36 No.10
헬리콥터 로터 시스템은 동적인 하중이 부가되는 구조물로서 복합재료로 제작된 주로터 및 꼬리로터 블레이드를 포함하고 있으며, 복합재료의 피로특성은 내구성과 신뢰성이 우수한 로터 블레이드를 설계하고 제작하기 위해 매우 중요한 요소라 할 수 있다. 최근까지 안전수명 개념을 기반으로 동적인 하중이 부가되는 복합재 구성품의 피로수명을 평가해왔으나, 제작공정 중 발생 가능한 결함과 운용 중 외부물체의 충돌로 인한 강도저하 현상을 적합하게 고려할 수 없는 단점이 있었다. 손상허용 개념을 통해 이와 같은 단점들은 극복할 수 있으나, 현재까지 효율적이며 경제적으로 적용할 수 있는 방법이 제시되지 못하고 있다. 내결함 안전수명 개념은 손상허용 개념과 마찬가지로 결함과 손상의 영향을 고려할 수 있으며, 민수 또는 군용헬기에 대해 적용이 가능하다. 따라서 본 논문에서는 결함과 손상이 적용된 복합재 로터 블레이드에 대해 내결함 안전수명 개념을 이용하여 피로시험을 수행하는 방법과 시험데이터를 이용한 피로수명 평가 절차를 제시하였다. Helicopter rotor systems are dynamically loaded structures with many composite components such as the main and the tail rotor blades. The fatigue properties of composite materials are extremely important to design durable and reliable helicopter rotor blades. The safe-life methodology has generally been used in the helicopter industry to substantiate dynamically loaded composite components. However, it cannot be used to evaluate the strength reducing effects of flaws and defects that may occur during manufacturing and operational usage. The damage tolerance methodology provides a proper means to overcome this shortcoming; however, it is difficult to economically apply it to every composite component. The flaw tolerant methodology is an equivalent option to the damage tolerance methodology for civil and military rotorcraft. In this study, the flaw tolerant safe-life evaluation is described and illustrated by means of successful application to substantiate the retirement time of composite rotor blades.