트럭경량화를 위한 Deck Frame의 수치해석 연구

윤성우(Sung-Woo Yun),고선호(Sun-Ho Go),김홍건(Hong-Gun Kim),곽이구(Lee-Ku Kwac) 한국기계가공학회 2018 한국기계가공학회지 Vol.17 No.3

To reduce fuel consumption, research on the weight reduction of vehicles is being actively carried out. Researchers have typically tried to replace metal materials with composites materials, but these materials did not satisfy the required strength and rigidity of a vehicle. Composites are usually not used because of their high cost. There are incomplete studies on lightweight trucks that transport cargo. Therefore, in this paper, we enhance the lightness and mechanical strength through design optimization of the deck frame for a lightweight truck. For that purpose, the side member and cross member, which are mounted on the lower part of the truck to assure the safety of the vehicle and support the luggage load, were targeted. The result of numerical analysis on the safety of the frame was obtained by changing the shape of each cross-section. To verify the numerical analysis, we compared it with the theoretical value of a cantilever beam. As a result, the suitability of the cross-sectional shapes of each frame was confirmed through numerical analysis.

배수지의 배수효율분석을 위한 추적자실험 및 전산유체해석

조중연(Jung-Yeon Cho),고선호(Sun-Ho Go),곽이구(Lee-Ku Kwac) 한국기계가공학회 2017 한국기계가공학회지 Vol.16 No.2

During the water treatment process for household water supply, a reservoir is the last place the water is stored before being supplied to users, and the duration of the water’s stay is an important factor that affects its safety. This may cause the concentration of the residual chlorine disinfectant to increase and thus lower the water’s quality. The concentration and discharge efficiency of residual chlorine must be verified and managed, because these are key factors that affect the reservoir’s performance. Because the actual verification test for analyzing the efficiency of a reservoir and the disinfectant’s dilution capacity is difficult, simulations are generally conducted using the computational fluid analysis method. However, the simulation results require validation with experiments. The error and drainage efficiency were analyzed in this study by comparing and analyzing the actual tracer test and simulation so that the actual test for a hexagonal drainage can be replaced by the computational fluid analysis method. Based on the results of the efficiency analysis, the hexagonal reservoir was found to be appropriate, and the simulation’s reliability was verified with a tracer test.

유동해석을 통한 배수지형태에 따른 배수효율분석

조중연(Jung-Yeon Cho),고선호(Sun-Ho Go),김홍건(Hong-Gun Kim) 한국기계가공학회 2017 한국기계가공학회지 Vol.16 No.2

Large amounts of household water are required as common households change from the single-residence types of the past to group-residence types. Therefore, the management of reservoirs is urgently required to ensure the supply of clean household water to users. Important considerations for household water include the duration for which the water is stored in the reservoir, the disinfectant’s dilution capacity, and the size of the reservoir to allow for the amount of water required for emergencies and firefighting. The drainage efficiency was analyzed in this study using computational fluid analysis for existing rectangular reservoirs and the newly proposed hexagonal reservoir. Thus, it was determined that the centrifugal force generated at the inlet was maintained until the outlet due to the approximately circular shape of the hexagonal reservoir. The findings of this study verified that the centrifugal force improved the flow rate by approximately 35% compared to existing rectangular reservoirs and that drainage was performed efficiently without stagnation zone.

Analysis of Mechanical Properties of Wood Flours Composites to Improve the Strength of Truck Deck Floor Boards

Sung-Woo Yun(윤성우),Sun-Ho Go(고선호),Hong-Gun Kim(김홍건),Lee-Ku Kwac(곽이구) 한국기계가공학회 2019 한국기계가공학회지 Vol.18 No.1

The deck floor of a the cargo truck becomesis damaged and aged due to the continuous loading of the loading cargo and external environmental factors. Floor boards made of wood and metal are often used. In the case of wood, the cost is high due to the use of imported wood, and the strength is easily deterioratesd due to environmental factors. In the case of metal materials, the durability is higher than that of wood, but problems are raised due to the effect of major factors that hinder the weight reduction, and the effects of corrosion. In order to replace this stucturestructural design, this study proposed a wood fiber composite using natural raw materials. Woody composites are being used as environmentally and friendly exterior materials with the combined advantages of plastic, and wood,; low cost and low density. However, due to the nature of the woody composites, the properties are differentdiffer depending on the contents of the matrix, reinforcing agent, additives, compatibilizer, etc. In this study, we investigate these problems through analysis of the microstructure and mechanical properties according to proper content and injection molding conditions. As a result, it is considered that the wood deck composite can replaced the current Deck Floor Boardreplace current deck floor boards through continuous continued research and results of this study.

UV 경화형 복합재료의 진공압에 따른 기계적 경화 특성 분석

장용수(Yong-Soo Jang),김정근(Jeong-Keun Kim),고선호(Sun-Ho Go),김홍건(Hong-Gun Kim),곽이구(Lee-Ku Kwac) 한국기계가공학회 2020 한국기계가공학회지 Vol.19 No.12

In this study, a UV-cured GFRP molding is made using a combination of hand lay-up and resin transfer molding, and its properties are analyzed. The molded plates produced using various vacuum pressures (0mmHg, -450 mmHg, and -760 mmHg) are examined via a comparison of hand lay-up molding and resin transfer molding. Tests are conducted by processing tensile specimens (ASTM D-5083), flexural test specimens (ASTM D-790), and ILSS test specimens (ASTM D-2344) according to each ASTM standard with a molded plate. Similarly, the UV-cured GFRP molding is compared against GFRP using epoxy. It was confirmed that the mechanical strengths of all the specimens increased when the vacuum pressure was increased and when UV curing was applied. This is believed to be because as the vacuum pressure increases, the pores of the cured specimen are removed, thereby reducing defects, and the bonding force between the glass fiber and the resin is stronger than that of the epoxy resin. It is expected that if resin transfer molding methods and UV-cured resins are used for molding GFRP composites in industry, products with better mechanical properties and faster curing time will be produced.

UV 경화 수지의 화학적 기계적 경화특성 분석

장용수(Yong-Soo Jang),김정근(Jeong-Keun Kim),고선호(Sun-Ho Go),곽이구(Lee-Ku Kwac) 한국기계가공학회 2020 한국기계가공학회지 Vol.19 No.6

Currently, Fiber-Reinforced Plastic (FRP) composite materials are used in many industrial fields, owing to their superior stiffness and specific strength compared to metals. However, there are issues with FRP inefficiency, due to low productivity of such materials, environmental problems they pose and long curing times needed. Trying to address these issues, research was conducted towards the development of a FRP composite material with excellent properties and short production time, introducing a curing method using a UV lamp. Four types of composite materials were prepared, cured with catalyst or UV (CZ: Catalyst + ZNT 6345, CR: Catalyst + RF 1001 MV, UVZ: Photoinitiator + ZNT 6345, and UVR: Photoinitiator + RF 1001 MV). Examination of the chemical and mechanical properties of these composites showed that UV-cured materials performed better than the catalyst-cured ones. These results indicate that the production process of FRP composite materials can be simplified by using a UV lamp for curing, resulting in composite materials with the same quality, but reduced production time by about 70% compared to currently used practices. This advancement will contribute greatly to the composite material industry.