This study aimed to develop a porous wheat starch-based delivery system for the encapsulation and intestinal release of lipophilic bioactive compounds by modulating the internal structure of wheat starch through ultra-high pressure (UHP) pretreatm...
This study aimed to develop a porous wheat starch-based delivery system for the encapsulation and intestinal release of lipophilic bioactive compounds by modulating the internal structure of wheat starch through ultra-high pressure (UHP) pretreatment. The porous starch granules (PSGs) were prepared using enzymatic hydrolysis, which was following a UHP pretreatment at different pressure levels. Their structural characteristics, physicochemical properties, loading performance, and release behavior during digestion were also comprehensively evaluated. The FE-SEM observations showed that the UHP pretreatment altered the internal structure of the wheat starch granules as well as also largely preserved their overall morphology and promoted the formation of more distinct porous structures after the subsequent enzymatic hydrolysis. The XRD and DSC analyses demonstrated that the UHP pretreatment significantly modified the crystalline order and the thermal properties of starch in a pressure-dependent manner. The BET analysis further revealed that the UHP pretreatment prior to the enzymatic hydrolysis improved the pore-related properties, which included the specific surface area, pore volume, and pore accessibility, under the appropriate pressure conditions. In addition, the UHP-pretreated PSGs exhibited reduced particle sizes in conjunction with increased water-holding and oil-holding capacities, which indicated the development of a more accessible internal structure that was favorable for interactions with both aqueous and lipid phases. The functional behavior of the starch system varied according to the treatment history. The UHP pretreatment in native wheat starch increased viscosity-related RVA parameters and induced more pronounced changes in amylopectin branch-chain length distribution, whereas PSGs maintained a very low pasting behavior and showed relatively moderate molecular changes. These findings indicate that the structural response of wheat starch to UHP strongly depended on whether the starch remained in its native form or if it was subsequently converted into a porous matrix. The oil-based loading experiments that used β-carotene and curcumin as model lipophilic bioactive compounds showed that PSGs had higher loading capacities than native wheat starch did and that the UHP pretreatment further enhanced the loading performance, which the highest values were observed in the 200 MPa-treated PSGs. THUNDER imaging confirmed that the loaded compounds were distributed on the granule surface as well as also within the internal porous regions of the starch matrix. The porous starch system during in vitro digestion effectively limited the loss of the loaded compounds during the oral and gastric phases and enabled their release during the intestinal phase. The highest loading capacity was observed at 200 MPa, but the greatest release of both compounds was obtained at 100 MPa, which indicated that the structural conditions that are favorable for retention were not identical to the conditions that are required for efficient release. Furthermore, the α- glucan coating improved the physical stability of oil-loaded PSGs and enabled their conversion into a stable powder form with enhanced handling properties. These findings overall suggest that UHP-pretreated porous wheat starch, such as in particular when it is combined with an α-glucan coating is a promising food-grade carrier for the encapsulation, protection, and intestinal delivery of lipophilic bioactive compounds. This study therefore provides a useful basis for the design of delivery systems that are intended to improve the stability, handling, and bioaccessibility of poorly water-soluble functional ingredients.