Carbon particles embedded materials are widely used in applications such as battery slurries, conductive coatings, and polymer composites, where both processability and electrochemical performance are governed by their internal structures. Under the f...
Carbon particles embedded materials are widely used in applications such as battery slurries, conductive coatings, and polymer composites, where both processability and electrochemical performance are governed by their internal structures. Under the flow conditions, the internal structures of these materials continuously evolves, causing simultaneous changes in rheological behavior and impedance response. Therefore, investigating the correlation between rheological and impedance properties under such flow conditions is essential for evaluating internal structural changes in these materials. In this study, rheological measurements and electrochemical impedance spectroscopy (EIS) were employed to analyze this correlation and to evaluate internal structural changes in carbon particles embedded materials. In Chapter II, an in-line evaluation method for a graphite-based conductive suspension is established using a pipe-flow system. Rheological measurements were used to analyze shear-thinning and thixotropic behavior, while X-ray diffraction and scanning electron microscopy were employed to confirm flow-induced particle orientation. The impedance spectra measured at different flow rates confirmed that particle orientation affects the effective conduction path. The internal structure changes of the graphite suspension under flow conditions were quantitatively evaluated through equivalent circuit analysis and numerical simulation. In Chapter III, The relationship between the formation of conductive networks in PP/CB composites and their rheological, impedance, and processing properties was investigated as a function of carbon black content and shear rate. Steady shear and frequency sweep tests reveal the transition from liquid-like to solid-like viscoelastic behavior associated with the development of a percolated CB network, which is supported by scanning electron microscopy. The formation and changes in the conductive path within the composite were confirmed through the impedance response as a function of filler content and deformation. Injection molding simulations revealed that the CB network formed within the composite material increases flow resistance and filling pressure.