This study investigated the effects of fixation (pan-firing) temperature on the physicochemical and sensory-related properties of traditionally processed green tea produced in the Jirisan region of Korea. Twelve green tea samples manufactured by tradi...
This study investigated the effects of fixation (pan-firing) temperature on the physicochemical and sensory-related properties of traditionally processed green tea produced in the Jirisan region of Korea. Twelve green tea samples manufactured by traditional pan-firing in major production areas (Hadong, Gurye, Namwon, and Sancheong) were classified into three groups according to fixation temperature: low (A, 100–200 °C), medium (B, 200–300 °C), and high (C, 300–400 °C). Color parameters (L*, a* and b*), chlorophylls and pheophytin, total carotenoids, antioxidant activities (DPPH, ABTS), total polyphenols (TPC), total flavonoids (TFC), catechins and caffeine (HPLC-DAD), free sugars (HPLC-RID), free amino acids (HPLC-FLR), and taste attributes measured by an electronic tongue were evaluated. Low- and medium-temperature treatments maintained high L* values and negative a* values, preserving the typical green color, whereas high-temperature treatment led to a marked decrease in L*, a shift of a* to positive values, and reduced b*, indicating pronounced browning. Total chlorophylls were unstable at low temperature due to residual enzyme activity and were rapidly degraded at high temperature via thermal pheophytinization, while medium temperature showed the greatest chlorophyll retention. Total carotenoids were highest in the medium-temperature group and decreased sharply at high temperature due to thermal oxidation. Antioxidant activities, TPC, and TFC exhibited non-linear responses: they were generally stable at low temperature, increased or were maintained at medium temperature due to enhanced extractability of bound phenolics, and then declined at high temperature because of thermal degradation and oxidation. Catechin and caffeine profiles showed large sample-to-sample variability, and gallic acid–esterified catechins did not follow a simple monotonic temperature trend, reflecting the combined effects of degradation and epimerization. Free sugars (especially sucrose, glucose, and fructose) were highest at medium temperature and were strongly reduced at high temperature, likely due to hydrolysis and Maillard-type reactions. Medium-temperature samples also showed relatively higher levels of theanine, glutamic acid, and other umami-related amino acids, whereas some amino acids decreased under high-temperature conditions. Electronic tongue analysis revealed that the medium-temperature group had the most balanced taste profile (umami, bitterness, astringency, sweetness, and saltiness), while low temperature produced a more unbalanced taste and high temperature resulted in generally weakened taste intensity. Overall, these results indicate that fixation temperature is a key processing parameter governing color, pigment stability, bioactive components, and taste properties of Jirisan green tea, and that the medium-temperature range of 200–300 °C provides an optimal balance between quality preservation and flavor development.