This study aims to establish a fundamental process for producing high-purity lithium hydroxide (LiOH) from lithium sulfate (Li2SO4) solution recovered through sulfuric-acid leaching of spent reaction vessels used in cathode production. The recovered l...
This study aims to establish a fundamental process for producing high-purity lithium hydroxide (LiOH) from lithium sulfate (Li2SO4) solution recovered through sulfuric-acid leaching of spent reaction vessels used in cathode production. The recovered leachate contained high concentrations of metallic impurities such as Na, K, Mg, Ca, and Al, making direct conversion to LiOH impractical; therefore, a pretreatment step using cation and anion exchange resins was applied. With 10g of cation-exchange resin and 50g of anion-exchange resin, the solution pH was adjusted to the neutral range (6–7), enabling effective impurity removal: over 90% for Al and approximately 70–75% for Mg, Ca, Na, K, and Ni. A subsequent double-displacement precipitation reaction using Ba(OH)2 revealed that the reaction temperature and the [OH]:[Li] molar ratio were the key parameters controlling conversion behavior. Excess OH- promoted the formation of dissolved and complexed metal species, reducing the filtrate purity, whereas at 70°C with an [OH]:[Li] ratio of 1:1, SO42- was most stably precipitated as BaSO4, yielding the highest performance: a conversion rate of 91.91% and a LiOH purity of 98.84%. XRD analysis of the recovered solid confirmed the coexistence of LiOH·H2O and LiOH phases, while the precipitate exhibited single-phase BaSO4, indicating complete sulfate removal. Overall, this study experimentally demonstrates that LiOH can be produced from Li2SO4 leachate derived from spent reaction vessels through a sequential process of impurity removal, precipitation conversion, and drying, providing baseline data for future process design and industrial LiOH recovery.