A compressor constant speed system and a variable speed refrigeration system(VSRS) are widely used in cooling systems such as the oil cooler system(OCS). Traditional constant speed systems, using on/off or hot-gas bypass methods, suffer from low energ...
A compressor constant speed system and a variable speed refrigeration system(VSRS) are widely used in cooling systems such as the oil cooler system(OCS). Traditional constant speed systems, using on/off or hot-gas bypass methods, suffer from low energy efficiency and limited temperature stability. In contrast, VSRS can significantly improve energy efficiency and thermal precision by controlling the electronic expansion valve(EEV) and compressor speed simultaneously. However, VSRS is inherently difficult to model accurately due to frequent load fluctuations, nonlinearities, and large time constants, which often limit the effectiveness of conventional fixed-gain controllers like the PID. The purpose of this study is to design a model reference adaptive controller(MRAC) optimized for VSRS and to propose a new "simplified-MRAC"(S-MRAC) structure. Conventional MIT rule-based MRAC includes a pure integrator in its adaptation rule. In systems like VSRS where residual errors persist due to slow thermal responses, this integrator can lead to an excessive accumulation of errors, resulting in parameter windup and control chattering. Furthermore, while hybrid-MRAC(H-MRAC) structures using auxiliary PI controllers offer some stability, they often mask the core adaptive performance and create a dependency on additional gain tuning. To overcome these structural limitations, this study proposes the S-MRAC architecture, which removes the auxiliary PI controller to verify the standalone robustness of the adaptive law. The design eliminates the pure integrator in the adaptation rule to prevent unintended parameter divergence. Additionally, a low-pass filter(LPF) was integrated to filter out high-frequency noise and mitigate chattering in the manipulated variables, ensuring smooth operation of the inverter and EEV. To ensure a systematic design process, the adaptation gains were determined using Bayesian Optimization(BO), which probabilistically explores the parameter space to satisfy predefined performance constraints without manual trial-and-error. The validity of the proposed S-MRAC was demonstrated through MATLAB/Simulink simulations and experimental verification on an actual OCS testbed. The results showed that the controller maintained stable tracking of the reference model even under significant model uncertainties and external heat load disturbances. By effectively suppressing the interference between the oil outlet temperature and superheat, the S-MRAC achieved high-precision control that outperforms conventional methods. This study is significant in providing a robust and easy-to-implement adaptive control framework for complex multi-variable refrigeration systems, highlighting the potential for maintenance-free operation in industrial environments.