The high internal phase emulsion (HIPE) technique using monomers is a useful technology for synthesizing microporous polymer foams. Carbon foams obtained by heat-treating these foams at high temperatures exhibit high electrical conductivity and specif...
The high internal phase emulsion (HIPE) technique using monomers is a useful technology for synthesizing microporous polymer foams. Carbon foams obtained by heat-treating these foams at high temperatures exhibit high electrical conductivity and specific surface area, making them promising candidates for use as electrode materials for electrical storage. In this study, polyHIPE was synthesized by polymerizing HIPE, primarily composed of divinylbenzene and water. This was then carbonized to produce hierarchically porous carbon foams. The electrochemical properties of these carbon foams as supercapacitor electrodes were then investigated. After various modifications, the resulting carbon foams stably maintained a hierarchical porous structure with micro-/meso-/macro-pores. This structure shortens electrolyte ion diffusion paths and maximizes the active surface area, playing a crucial role in enhancing supercapacitor electrode performance. To enhance the electrochemical properties of CF, four functionalization strategies were applied. First, KOH activation created micropores and mesopores, enabling the fabrication of carbon foams with a hierarchical pore structure, thereby significantly increasing the specific surface area. Second, sulfonation treatment not only enhanced hydrophilicity but also improved electrical conductivity through heteroatom (S) doping and formed thioether crosslinks, which suppressed structural collapse during the carbonization process and enhanced morphology preservation. Third, urea treatment enhanced conductivity by increasing the electrically active sites within the carbon skeleton through heteroatom N-doping. Finally, the addition of TiO2 nanoparticles induced catalytic graphitization during the carbonization process in samples containing TiO2 nanoparticles, which enhanced the rearrangement of sp2 networks and structural stability, thereby facilitating electron transfer. The electrochemical performance was evaluated by cyclic voltametry (CV), galvanostatic charge-discharge (GCD), and electrochemical impedance spectroscopy (EIS) using a three-electrode system. KOH-activated carbon foam (CF) had a surface area of 1837 m2g-1, a specific capacitance of 233 F g-1 at 1 A g-1, and a capacitance retention of 93% after 5000 cycles at 5 A g-1. Sulfonated CF (SCF) had a surface area of 2305 m2g-1, a specific capacitance of 250 F g-1, and a very high capacitance retention of 99% due to the enhanced hydrophilicity based on -SO₃H, which facilitated the reversible adsorption–desorption of ions. TiO₂-introduced and N–, S–doped TNSCF had an increased surface area of 3318 m2g-1, a specific capacitance of 253 F g-1, and capacitance retension of over 97%. To evaluate practical performance, SCF and NSCF were evaluated in symmetric two-electrode coin cells, respectively, and the results showed stable CV and GCD behaviors, confirming the possibility of supercapacitor electrode materials with both power density and energy density. In summary, this study effectively realized high-performance hierarchical porous carbon by integrating KOH activation, heteroatom doping, and TiO2 catalytic graphitization with the structural advantages of polyHIPE template, an emulsion-based foam. The fabricated carbon foam is expected to have high potential as a next-generation supercapacitor electrode material based on high capacitance, improved conductivity, excellent cycle stability, and outstanding practical performance.