With the recent advancements in artificial intelligence and sensor technology, Autonomous Mobile Robots (AMRs) are playing an increasingly pivotal role in environments that are difficult or hazardous for human intervention, such as reconnaissance, pre...
With the recent advancements in artificial intelligence and sensor technology, Autonomous Mobile Robots (AMRs) are playing an increasingly pivotal role in environments that are difficult or hazardous for human intervention, such as reconnaissance, precision agriculture, logistics, and disaster response. As the missions of these robots become more sophisticated and critical, ensuring high levels of system safety and reliability to prevent mission failures or accidents from unforeseen faults has become a paramount challenge. Consequently, there is a pressing need for a systematic Prognostics and Health Management (PHM) framework capable of monitoring the robot's operational status in real time to predict and diagnose potential faults[1]. Traditional methodologies like Fault Tree Analysis (FTA) have been widely used for system reliability analysis, offering the advantage of clearly visualizing the logical relationships between a top-level system failure (Top Event) and its root causes (Basic Events). However, FTA is an inherently static model, which poses significant limitations in dynamically estimating reliability by reflecting real-time environmental changes and complex probabilistic interdependencies within the system, or in updating existing reliability assessments when new evidence (e.g., anomaly signals) emerges. To overcome these limitations, this paper proposes a hybrid Fault Tree-Bayesian Network (FT-BN) framework that integrates the structural analysis capability of FTA with the powerful probabilistic reasoning of Bayesian Networks (BN) to perform dynamic reliability analysis and real-time health monitoring for AMRs. The proposed framework follows a systematic procedure. First, a Software-In-the-Loop (SITL) environment, linking ArduPilot and the Gazebo simulator, is established to acquire diverse sensor log data (.bin) representing both normal and abnormal states through intentional fault injection. Second, the collected raw log data is parsed, and the Interquartile Range (IQR) technique is utilized to detect statistical anomalies in key sensor data streams, with each detected anomaly being defined as a Basic Event. Third, an FT is manually designed with 'Mission Failure' as the Top Event based on these Basic Events and expert knowledge. Finally, a BN model capable of dynamic inference is constructed by systematically mapping the logical structure of the FT into Conditional Probability Tables (CPTs). Experiments were conducted using log data from the simulation environment to validate the proposed framework. A sensitivity analysis, performed to assess the impact of each basic event on the top event, quantitatively identified that an anomaly in the magnetometer (MAG) sensor contributes the most significant risk to mission failure, making it the most critical single point of failure. This study presents a data-driven framework for real-time system health diagnosis and reliability assessment based on operational log data. Its academic significance lies in moving beyond the qualitative analysis of conventional FTA by probabilistically modeling system uncertainties and enabling dynamic belief updating based on new evidence. Furthermore, by quantitatively identifying the system's most critical vulnerabilities, this work provides practical guidelines for prioritizing fault-tolerant design and predictive maintenance strategies. Future work will focus on extending this research to a Dynamic Bayesian Network (DBN) to model fault transition processes over time and applying the framework to physical robot hardware for validation in real-world operational scenarios.