In this study, a high-biomass-content epoxy vitrimer was synthesized using bio-derived monomers and a fully bio-based cross-linking agent, and its structural characteristics and recycling behavior were systematically investigated. Di-epoxy, tri-epoxy,...
In this study, a high-biomass-content epoxy vitrimer was synthesized using bio-derived monomers and a fully bio-based cross-linking agent, and its structural characteristics and recycling behavior were systematically investigated. Di-epoxy, tri-epoxy, and soybean oil (SO)-epoxy monomers were synthesized from 2,5-furandicarboxylic acid (FDCA), protocatechuic acid (PCA), and soybean oil, respectively. In addition, a fully bio-based tetra-thiol cross-linker was prepared from α-lipoic acid through disulfide bond reduction. The resulting epoxy vitrimers exhibited high biomass contents of 77.10% (di-epoxy), 74.30% (tri-epoxy), and 74.00% (SO-epoxy), demonstrating their potential as sustainable materials. These bio-based epoxy resins were curable at relatively low temperatures and showed excellent mechanical properties, achieving a tensile strength of 55.76 MPa. Through the combination of thiol–epoxy reactions and transesterification-based network rearrangement, the vitrimers exhibited remarkable stress-relaxation and reprocessability, confirming their dynamic covalent nature. This work presents a new approach to overcoming the non-recyclable limitations of conventional petroleum-based thermosets by introducing a fully bio-based and reprocessable vitrimer system.
Overall, this study provides fundamental insights into the design of sustainable polymer networks and contributes to the development of environmentally friendly thermoset materials with recyclability and high performance.