Legume proteins, such as faba bean protein isolate (FBPI) and pea protein isolate (PPI), have emerged as sustainable materials for emulsion stabilization owing to their intrinsic amphiphilicity and interfacial activity. However, their inherent molecul...
Legume proteins, such as faba bean protein isolate (FBPI) and pea protein isolate (PPI), have emerged as sustainable materials for emulsion stabilization owing to their intrinsic amphiphilicity and interfacial activity. However, their inherent molecular compactness and limited solubility often restrict their colloidal dispersion and interfacial adsorption. To overcome these limitations, this research employed two complementary approaches, physical restructuring via sequential heat-ultrasound (HU) treatment and molecular complexation with polyphenols, to modulate the interfacial functionality and stabilization efficiency of legume proteins in Pickering emulsion systems. In the first study, the ultrasonication time dependent restructuring of heat-treated legume proteins was investigated, focusing on how HU treatments influence the interfacial adsorption and stabilization of FBPIs and PPIs in high internal phase Pickering emulsions (HIPPEs). Heat treatment (90 °C, 2 h) unfolded protein aggregates, while subsequent ultrasonication (20 kHz, 120 W, 5-20 min) altered particle morphology and molecular interactions. Controlled sonication (5-10 min) produced smaller, more uniform particles with enhanced solubility and flexible secondary structures, which facilitated the formation of cohesive interfacial films and viscoelastic network structures in HIPPEs. Conversely, prolonged sonication (20 min) led to partial reaggregation, weakening interfacial adsorption and droplet uniformity. In the second study, FBPI was complexed with dual polyphenols, gallic acid (GA) and rutin, to examine how different phenolic structures regulate protein conformation and Pickering emulsion stabilization. GA, a low molecular weight hydrophilic phenolic acid, facilitated protein dispersion and promoted subtle conformational rearrangements toward a more solvated state. Conversely, rutin, a bulkier flavonoid containing multiple aromatic rings, promoted hydrophobic association and interfacial affinity, yet excessive incorporation led to intermolecular aggregation and structural heterogeneity. These molecular effects were reflected in the emulsion microstructure, where GA dominant complexes generated smaller and more uniform oil droplets with cohesive interfacial layers, whereas excessive rutin caused heterogeneous droplet aggregation and reduced stability. The dual incorporation of GA and rutin synergistically regulated interfacial organization, and the formulation with an intermediate rutin:GA ratio of 0.4:1.0 exhibited the most coherent and continuous interfacial network. Structural analyses revealed that GA enhanced ordered secondary structures, while rutin improved flexibility and film continuity, leading to stable and elastic Pickering emulsions.