High-entropy alloys (HEAs) represent a paradigm shift in alloy design, with the equiatomic CoCrFeMnNi (Cantor) alloy emerging as a benchmark material exhibiting exceptional mechanical properties across wide temperature ranges. This study systematicall...
High-entropy alloys (HEAs) represent a paradigm shift in alloy design, with the equiatomic CoCrFeMnNi (Cantor) alloy emerging as a benchmark material exhibiting exceptional mechanical properties across wide temperature ranges. This study systematically investigates the microstructural evolution and mechanical behavior of the Cantor alloy under various processing conditions, with emphasis on achieving enhanced strength-ductility synergy. The research encompasses two primary investigations: (1) the impact of cyclic deep cryogenic treatment (DCT) on pre-strained samples, revealing progressive hardness enhancement through dislocation network refinement and nano-twin formation; (2) thermo-mechanical processing combining pre-compression, annealing, and cryo-quenching to achieve optimized mechanical properties. Microstructural analysis via electron backscatter diffraction (EBSD), transmission electron microscopy (TEM), X-ray diffraction (XRD), and scanning electron microscopy with energy-dispersive spectroscopy (SEM-EDS) reveals that the single-phase FCC structure remains stable under all processing conditions. Post-processing techniques significantly enhance yield strength from ~200 MPa in the as-cast state to values exceeding 700 MPa, while maintaining substantial ductility through effective stress distribution and defect interaction. The dominant deformation mechanisms, dislocation glide at room temperature and nano-twinning at cryogenic temperatures, are promoted by the alloy's relatively low stacking fault energy (20– 35 mJ/m2). Cyclic DCT induces dislocation density increases up to 5.9 × 1014 m⁻2, while thermo-mechanical processing produces refined grain structures (67.9 μm) enriched with annealing twins that further restrict dislocation motion. These findings establish that sophisticated thermo-mechanical processing strategies effectively engineer the Cantor alloy's microstructure to achieve superior strength-ductility balance.