In recent years, demand for efficient, environmentally sustainable gas separation technologies has increased significantly due to a sharp rise in atmospheric levels of carbon dioxide (CO2), a major greenhouse gas, primarily from the combustion of foss...
In recent years, demand for efficient, environmentally sustainable gas separation technologies has increased significantly due to a sharp rise in atmospheric levels of carbon dioxide (CO2), a major greenhouse gas, primarily from the combustion of fossil fuels in industrial processes, power generation, and other human activities. This escalating concentration of CO2 gas in the atmosphere has led to several adverse environmental consequences, the most critical of which is global warming. Consequently, developing effective CO2 separation and sequestration technologies has gained considerable attention due to their low energy requirements, ease of use, scalability, and operational simplicity. The prime objective of this thesis is the development and characterization of advanced polymer membranes for the efficient separation of CO2 from gas mixtures.
This research encompasses four main categories of membrane systems: (i) rubbery crosslinked synthetic membranes, (ii) rubbery crosslinked mixed matrix membranes (MMMs), (iii) MMMs fabricated from commercially available rubbery polymers, and (iv) glassy crosslinked synthetic membranes. The development of these advanced polymer membranes is expected to play a significant role in the efficient separation of CO2 from other gases, as well as in addressing global warming and purifying natural gas. This dissertation contains five chapters, the contents of which have been summarized as follows:
Chapter 1 presents an overview of the importance of CO2 separation and discusses a range of technologies developed and used for this purpose. It also emphasizes the significance of membrane-based technologies for gas separation and outlines their advantages over other separation techniques. To provide a comprehensive understanding of membrane-based separation technology, this chapter discusses the underlying theory, mechanisms of gas transport across the membrane, fundamental parameters, and key factors influencing the gas separation performance of polymer membrane–based processes. This chapter concludes by presenting approaches for fabricating novel polymer membrane materials to achieve efficient CO2 separation.
Chapter 2 describes the development of a series of crosslinked rubbery polymer membranes [PEG/PPG-2CZPImide (x:y)] based on poly(ethylene glycol)-block-poly(propylene glycol) (PEG/PPG)- and 5,6-di(9H-carbazol-9-yl)isoindoline-1,3-dione (2CZPImide), prepared via ring-opening metathesis polymerization (ROMP) by varying the molar ratio of the norbornene-functionalized PEG/PPG oligomer (NB-PEG/PPG-NB) and 2-(bicyclo[2.2.1]hept-5-en-2-ylmethyl)-5,6-di(9H-carbazol-9-yl)isoindoline-1,3-dione (2CZPImide-NB) in the reaction feed from 10:1 to 6:1. The comonomer 2CZPImide-NB is a monofunctional monomer for ROMP reaction. Hence, ROMP copolymerization of dinorbornene-functionalized NB-PEG/PPG-NB with this monomer (NB-2CzPimide) forms voids in the crosslinked polymer matrix due to the absence of regular PEG/PPG polymer chain segments within the crosslinked network. This phenomenon effectively widens the d-spacing between the PEG/PPG segments and enhances gas diffusivity across the membranes (Figure A1) The synthesized crosslinked PEG/PPG-2CZPImide (x:y) membranes displayed excellent thermal stability with good CO2 separation performance having CO2 permeabilities ranging from 311.1 to 418.1 Barrer and CO2/N2 and CO2/CH4 selectivities of 39.4–52.0 and 13.4–16.0, respectively. Moreover, the crosslinked membrane PEG/PPG-2CZPImide (6:1), displayed good plasticization resistance up to 10 atm.
Figure A1. Schematic illustration of the crosslinked PEG/PPG-2CZPImide (x:y) membrane, showing its enhanced CO2 transport behavior compared with the pristine crosslinked PEG/PPG membrane.
Chapter 3 presents the development of a series of c-4CzTPN porous carbon–doped CO2-philic poly(ethylene glycol)/poly(propylene glycol) (PEG/PPG)–based crosslinked rubbery polymer membranes via in situ ROMP polymerization, aimed at enhancing CO2 transport without significantly compromising the CO2/N2 and CO2/CH4 selectivities (Figure A2). The porous carbon c-4CzTPN was derived from the carbonization of poly[2,3,5,6-tetra(carbazol-9-yl)terephthalonitrile] (p-4CzTPN). By combining the porous c-4CzTPN with the high CO2/light gas selectivity of the crosslinked PEG/PPG polymer matrix, the resulting mixed matrix membrane (MMM), PEG/PPG-c-4CzTPN-x, obtained via the incorporation of c-4CzTPN into the crosslinked PEG/PPG matrix (using in situ ROMP polymerization), exhibited high CO2 permeability along with moderate CO2/N2 and CO2/CH4 selectivities. The incorporation of c-4CzTPN filler into the crosslinked PEG/PPG network enhanced the gas diffusivity and facilitated CO2 transport across the PEG/PPG polymer matrix. Moreover, the high CO2/light gas selectivity of crosslinked PEG/PPG matrix ensured minimal reduction in CO2/N2 and CO2/CH4 selectivities. Hence, the membranes exhibited high CO2 permeabilities and good CO2/N2 and CO2/CH4 selectivities. In particular, the PEG/PPG-c-4CzTPN-0.25 and PEG/PPG-c-4CzTPN-0.5 membranes surpassed Robeson’s 2008 upper bound for CO2/N2 separation (Figure A2). The crosslinked PEG/PPG- structure of the polymer matrix provided excellent anti-aging and anti-plasticization properties.
Figure A2. Conceptual schematic of the PEG/PPG-c-4CzTPN-x membranes, illustrating their structural features and the resulting CO₂/N₂ and CO₂/CH₄ separation behavior.
Chapter 4 describes the fabrication of Pebax-based MMMs using sterically bulky 4,5-bis(9H-carbazol-9-yl)phthalic acid (2CzPA) as a filler, aimed at enhancing CO2 transport and thermomechanical properties. The sterically bulky 2CzPA acid was synthesized as an intermediate in the preparation of the final 2CzPImide monomer described in Chapter 1. Adding the sterically bulky 2CzPA filler to the Pebax matrix served dual functions: first, strong hydrogen-bonding interactions between the -COOH groups of 2CzPA and the -NH groups of the imide functionalities in the PA segments of Pebax enhanced the interfacial compatibility of the filler and the polymer matrix (Figure A3). Second, the 1,2-disubstituted carbazole moieties in 2CzPA induced steric hindrance that perturbed the regular chain packing of the polyethyleneoxide (PEO) segments (Figure A3). Both these factors promoted CO2 diffusion and solubility in the Pebax membrane, enhancing CO2 transport across the MMMs compared to a neat Pebax membrane. Moreover, the filler–polymer interaction also enhanced the thermomechanical properties compared to the neat Pebax. The optimal CO2 transport and mechanical properties were obtained at 1 wt% filler loading with a CO2 permeability of 227.51 Barrer, a Young’s modulus of 137.7 MPa, and elongation at break of 652%.
Figure A3. Conceptual schematic of the Pebax/2CzPA-x mixed-matrix membranes (MMMs), illustrating the interaction between 2CzPA and the Pebax matrix.
Chapter 5 explores the synthesis, characterization, and gas separation performance of biphenyl-crosslinked PIM–polyimide membranes. The ultimate aim was to develop spirobisindane-based, crosslinked glassy polymer membranes that combine high CO2 permeability with enhanced resistance to aging and plasticization. The crosslinked membranes were obtained via controlled heat treatment of spirobisindane-based PIM–polyimide polymer membranes. These spirobisindane-based PIM–polyimide polymer membranes incorporate thermally labile lactone functionalities within the phenolphthalein unit with sterically hindered spirobisindane and durene diamine (DDA) moieties within the polymer chain segments. Heating pristine polymers at 400 °C generated free radicals via thermal decomposition of the thermally labile lactone moieties in phenolphthalein. Subsequent coupling of free radicals in an inert atmosphere led to biphenyl crosslinking between polymer chain segments (Figure A4). These phenomena generated additional free volume within the polymer matrix, which in turn enhanced gas diffusivities and permeabilities. Moreover, the biphenyl-crosslinked structure formed between adjacent polymer chain segments conferred high thermal stability to the crosslinked polymer membranes, along with excellent anti-plasticization and anti-aging properties. (Figure A4).
Figure A4. Conceptual schematic of the phenolphthalein-based thermally crosslinked PIM-polyimide x-PIM(mP-nD) membrane, illustrating its structure along with the anti-aging and anti-plasticization characteristics.