Frequent spills of crude oil, organic solvents, and volatile organic compounds (VOCs) caused by industrialization and marine transportation pose serious threats to aquatic ecosystems and human health. Because spilled organic pollutants exhibit diverse...
Frequent spills of crude oil, organic solvents, and volatile organic compounds (VOCs) caused by industrialization and marine transportation pose serious threats to aquatic ecosystems and human health. Because spilled organic pollutants exhibit diverse behaviors such as dispersion, sedimentation, and volatilization, conventional sorbents, including polypropylene (PP) pads and boom skimmers, show limited efficiency and generate substantial secondary waste. Herein, we present an integrated surface engineering strategy for polymeric films and membranes to enhance adsorption, separation efficiency, and antifouling performance. A micro-patterned polyolefin elastomer (POE) film fabricated via mesh-assisted thermal pressing exhibited increase in effective contact area and more than twice the adsorption rate for toluene and crude oil compared to a flat film. GC–MS analysis confirmed that the recovered oil composition closely matched that of the original crude oil, indicating reusability. To enable rapid response to large-scale spills, a sprayable POE adsorbent using low-toxicity bio-based solvents was developed, achieving ~1.4 times higher oil removal efficiency than commercial PP sorbents. In addition, metal–ligand-mediated surface modification of PVDF membranes produced superhydrophilic and underwater superoleophobic surfaces, enabling 98–99% separation efficiency and high flux for various oil emulsions with excellent long-term stability. These results demonstrate a versatile polymer surface engineering platform for sustainable treatment of organic pollutant spills and oily wastewater.