Bipolar membrane water electrolysis (BPMWE) is a technology that electrically dissociates water at the bipolar membrane (BPM) interface, but has faced limitations, including increased membrane thickness, limited interface area, high overvoltage, and d...
Bipolar membrane water electrolysis (BPMWE) is a technology that electrically dissociates water at the bipolar membrane (BPM) interface, but has faced limitations, including increased membrane thickness, limited interface area, high overvoltage, and delamination. As a solution, interpenetrating 3D junction is introduced through dual electrospinning to replace the conventional planar interface, and Montmorillonite (MMT) catalyst is introduced through air-spraying. The thin BPMs manufactured through electrospinning formed an entangled interface with increased catalytic sites, thereby improving mechanical stability and reducing the overvoltage required for water dissociation. The transmembrane voltage (TMV) values measured at 100 mA cm-2 (U100) for 3D-0.57 (0.83 V), manufactured under optimal MMT catalyst dispersion conditions, were 24.5% and 28.0% lower than the U100 values for 2D-0 (3.39 V) and 3D-0 (2.96 V), respectively, without catalyst introduction. Furthermore, it exhibited the best performance across the entire I-V curve, showing a value that was 20.2% lower than that of FBM at U100 (1.04 V). In the high current density (1000 mA cm-2) and long-term stability tests, the TMV of 3D-0.57 measured after current application showed almost no change. In bipolar membrane electrodialysis (BMED) tests, 3D-0.57 (5.64 kWh kg-1) demonstrated superior performance over FBM (6.17 kWh kg-1) in terms of energy consumption.